Custom Fashion Hat — Quilted Padding with Powder Coating
We supply fashion hat to brands, retailers, uniform and promotional programmes, made in Quilted Padding with powder coating for outerwear and jacket programmes. On headwear the specification that decides whether it sells or comes back is packing that protects an irregular shape in transit — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 300 pieces per style.
The failures here are predictable: inconsistent sizing between production runs, or packing that arrives mixed and unusable on the line. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare GSO conformity with Arabic labelling so the container clears instead of missing the season it was bought for.

Specification
| Product | Fashion Hat |
|---|---|
| Size | S / 55 cm |
| Type | novelty hat |
| Material | Quilted Padding |
| Construction / finish | Powder Coating |
| Colour options | 12 shades, Pantone matched |
| Packing | single polybag |
| MOQ | 300 pieces per style |
| Sampling | 7 working days, 5 days per revision |
| Bulk lead time | 20-30 days after approval |
| Compliance | GSO conformity with Arabic labelling; azo dye-free declaration |
| Ship to | Jebel Ali (the Middle East) |
What buyers can customise
- UV Printing — available on Quilted Padding, quoted per position and per colour.
- Hot Foil Stamping — available on Quilted Padding, quoted per position and per colour.
- Rhinestone Setting — available on Quilted Padding, quoted per position and per colour.
- 3D Puff Embroidery — available on Quilted Padding, quoted per position and per colour.
- Digital Printing — available on Quilted Padding, quoted per position and per colour.
- Jacquard Knit — available on Quilted Padding, quoted per position and per colour.
- Structured Front Panel — available on Quilted Padding, quoted per position and per colour.

How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Quilted Padding
- Shape sample with powder coating applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for azo dye-free declaration are prepared for the destination market. We ship to Jebel Ali with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same packing that protects an irregular shape in transit.
FAQ
What is the minimum order?
Programmes start at 300 pieces per style per finish. Mixed sizes are fine within one style.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
Start your fashion hat programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.







