Custom Fashion Hat — Zinc Alloy with Ultrasonic Welding
We supply fashion hat to brands, retailers, uniform and promotional programmes, made in Zinc Alloy with ultrasonic welding for outerwear and jacket programmes. On headwear the specification that decides whether it sells or comes back is packing that protects an irregular shape in transit — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 500 pieces per style.
The failures here are predictable: a finish that tarnishes or rubs off after washing, or shade variation within one carton. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare SNI or SIRIM documentation per destination so the container clears instead of missing the season it was bought for.
Specification
| Product | Fashion Hat |
|---|---|
| Size | S / 55 cm |
| Type | multi-function hat |
| Material | Zinc Alloy |
| Construction / finish | Ultrasonic Welding |
| Colour options | 6 shades, Pantone matched |
| Packing | assorted size pack |
| MOQ | 500 pieces per style |
| Sampling | 7 working days, 3 days per revision |
| Bulk lead time | 20-40 days after approval |
| Compliance | SNI or SIRIM documentation per destination; GRS recycled content claim |
| Ship to | Jakarta or Port Klang (Asia-Pacific) |
What buyers can customise
- Mercerised Finish — available on Zinc Alloy, quoted per position and per colour.
- Flat Brim — available on Zinc Alloy, quoted per position and per colour.
- Fringe Finish — available on Zinc Alloy, quoted per position and per colour.
- Steam Blocking — available on Zinc Alloy, quoted per position and per colour.
- Digital Printing — available on Zinc Alloy, quoted per position and per colour.
- Snapback Closure — available on Zinc Alloy, quoted per position and per colour.
- Heat Transfer Printing — available on Zinc Alloy, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Zinc Alloy
- Shape sample with ultrasonic welding applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for GRS recycled content claim are prepared for the destination market. We ship to Jakarta or Port Klang with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same packing that protects an irregular shape in transit.
FAQ
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
What is the minimum order?
Programmes start at 500 pieces per style per finish. Mixed sizes are fine within one style.
Start your fashion hat programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.
