Custom Balaclava — Denim with Hard Enamel Fill
We supply balaclava to brands, retailers, uniform and promotional programmes, made in Denim with hard enamel fill for bridal and eveningwear studios. On headwear the specification that decides whether it sells or comes back is breathability at the mouth panel, so moisture does not freeze inside in cold use — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 300 pieces per style.
The failures here are predictable: colour drift between the approved sample and the bulk trim, or inconsistent sizing between production runs. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare GSO conformity with Arabic labelling so the container clears instead of missing the season it was bought for.
Specification
| Product | Balaclava |
|---|---|
| Coverage | convertible |
| Type | fleece balaclava |
| Material | Denim |
| Construction / finish | Hard Enamel Fill |
| Colour options | 16 shades, Pantone matched |
| Packing | retail hangtag |
| MOQ | 300 pieces per style |
| Sampling | 10 working days, 5 days per revision |
| Bulk lead time | 25-55 days after approval |
| Compliance | GSO conformity with Arabic labelling; EN 71 part 3 for decorative components |
| Ship to | Jebel Ali (the Middle East) |
What buyers can customise
- Metal Eyelet — available on Denim, quoted per position and per colour.
- Reflective Piping — available on Denim, quoted per position and per colour.
- Stamping — available on Denim, quoted per position and per colour.
- Water-Repellent Finish — available on Denim, quoted per position and per colour.
- Braided Weave — available on Denim, quoted per position and per colour.
- Elastic Sweatband — available on Denim, quoted per position and per colour.
- Shapeable Edge — available on Denim, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Denim
- Shape sample with hard enamel fill applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for EN 71 part 3 for decorative components are prepared for the destination market. We ship to Jebel Ali with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same breathability at the mouth panel.
FAQ
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
What is the minimum order?
Programmes start at 300 pieces per style per finish. Mixed sizes are fine within one style.
How long does sampling take?
A first sample takes 10 working days, and each revision about 5 days.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Start your balaclava programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
