Custom Thermal Face Mask in Polyethylene (PE) with Unstructured Crown for Outerwear and Jacket Programmes

Custom Thermal Face Mask — Polyethylene (PE) with Unstructured Crown

We supply thermal face mask to brands, retailers, uniform and promotional programmes, made in Polyethylene (PE) with unstructured crown for outerwear and jacket programmes. On headwear the specification that decides whether it sells or comes back is shape stability after repeated washing — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 3000 pieces per style.

The failures here are predictable: colour drift between the approved sample and the bulk trim, or a finish that tarnishes or rubs off after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare REACH and GPSR documentation so the container clears instead of missing the season it was bought for.

Specification

What buyers can customise

• Soft Enamel Fill — available on Polyethylene (PE), quoted per position and per colour.
• Stamping — available on Polyethylene (PE), quoted per position and per colour.
• Packable Crushable Finish — available on Polyethylene (PE), quoted per position and per colour.
• Braided Weave — available on Polyethylene (PE), quoted per position and per colour.
• Injection Moulding — available on Polyethylene (PE), quoted per position and per colour.
• Hand Crochet — available on Polyethylene (PE), quoted per position and per colour.
• Straw Weaving — available on Polyethylene (PE), quoted per position and per colour.

How we produce it

1. Specification review — shape, measurement, material and target price
2. Material sourcing and a finished sample in the agreed Polyethylene (PE)
3. Shape sample with unstructured crown applied, blocked or knitted to the approved profile
4. Wear and wash test on the production material, then pre-production sample
5. Bulk production with in-line checks on shape, stitching and trim alignment
6. Final AQL 2.5 inspection and packing that protects the shape in transit

Where it sells

• Retail chains and department stores — repeatable spec, stable reorders
• E-commerce and small-batch brands — low minimums across many designs
• Uniform and corporate programmes — held spec for years of repeat orders
• Promotional and event channels — logo application and retail packing
• Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery

Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for azo dye-free declaration are prepared for the destination market. We ship to Rotterdam or Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same shape stability after repeated washing.

FAQ

What is the minimum order?

Programmes start at 3000 pieces per style per finish. Mixed sizes are fine within one style.

How long does sampling take?

A first sample takes 7 working days, and each revision about 3 days.

Do you ship to our forwarder?

Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.

How do you control colour on reorders?

The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.

Start your thermal face mask programme

Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.