Custom Baseball Cap — Softshell Bonded with Woven Jacquard
We supply baseball cap to brands, retailers, uniform and promotional programmes, made in Softshell Bonded with woven jacquard for e-commerce and small-batch brands. On headwear the specification that decides whether it sells or comes back is brim recovery after packing, tested flat on a table — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 3000 pieces per style.
The failures here are predictable: colour drift between the approved sample and the bulk trim, or shade variation within one carton. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare CPSIA and California Prop 65 compliance so the container clears instead of missing the season it was bought for.
Specification
| Product | Baseball Cap |
|---|---|
| Panels | unstructured |
| Closure | snapback closure |
| Material | Softshell Bonded |
| Construction / finish | Woven Jacquard |
| Colour options | 8 shades, Pantone matched |
| Packing | assorted size pack |
| MOQ | 3000 pieces per style |
| Sampling | 10 working days, 4 days per revision |
| Bulk lead time | 15-30 days after approval |
| Compliance | CPSIA and California Prop 65 compliance; GRS recycled content claim |
| Ship to | Los Angeles or New York (North America) |
What buyers can customise
- Heat Transfer Printing — available on Softshell Bonded, quoted per position and per colour.
- Cable Knit — available on Softshell Bonded, quoted per position and per colour.
- Wire Brim — available on Softshell Bonded, quoted per position and per colour.
- Heat-Cut Edge — available on Softshell Bonded, quoted per position and per colour.
- Die-Casting — available on Softshell Bonded, quoted per position and per colour.
- Piece Dyeing — available on Softshell Bonded, quoted per position and per colour.
- Leather Patch — available on Softshell Bonded, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Softshell Bonded
- Shape sample with woven jacquard applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for GRS recycled content claim are prepared for the destination market. We ship to Los Angeles or New York with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same brim recovery after packing.
FAQ
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
Start your baseball cap programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.
