Custom Cowboy Hat — Melton Wool with Flat Embroidery
We supply cowboy hat to brands, retailers, uniform and promotional programmes, made in Melton Wool with flat embroidery for uniform and corporate programmes. On headwear the specification that decides whether it sells or comes back is crush resistance in transit, since these ship in cartons — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 3000 pieces per style.
The failures here are predictable: shade variation within one carton, or colour drift between the approved sample and the bulk trim. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare SNI or SIRIM documentation per destination so the container clears instead of missing the season it was bought for.
Specification
| Product | Cowboy Hat |
|---|---|
| Crown | 4.5 inch crown |
| Type | wide brim western hat |
| Material | Melton Wool |
| Construction / finish | Flat Embroidery |
| Colour options | 12 shades, Pantone matched |
| Packing | shape-protected carton |
| MOQ | 3000 pieces per style |
| Sampling | 7 working days, 3 days per revision |
| Bulk lead time | 25-30 days after approval |
| Compliance | SNI or SIRIM documentation per destination; salt spray test for metal finishes |
| Ship to | Jakarta or Port Klang (Asia-Pacific) |
What buyers can customise
- Unstructured Crown — available on Melton Wool, quoted per position and per colour.
- Beaded Detail — available on Melton Wool, quoted per position and per colour.
- Woven Jacquard — available on Melton Wool, quoted per position and per colour.
- Overlocked Edge — available on Melton Wool, quoted per position and per colour.
- Heat-Cut Edge — available on Melton Wool, quoted per position and per colour.
- Anti-Pilling Finish — available on Melton Wool, quoted per position and per colour.
- Hand Braiding — available on Melton Wool, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Melton Wool
- Shape sample with flat embroidery applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for salt spray test for metal finishes are prepared for the destination market. We ship to Jakarta or Port Klang with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same crush resistance in transit.
FAQ
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Which compliance documents do you provide?
We prepare salt spray test for metal finishes and the supporting test reports for the destination market.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
What is the minimum order?
Programmes start at 3000 pieces per style per finish. Mixed sizes are fine within one style.
Start your cowboy hat programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.
