Custom Cowboy Hat — Horn with Straw Weaving
We supply cowboy hat to brands, retailers, uniform and promotional programmes, made in Horn with straw weaving for outerwear and jacket programmes. On headwear the specification that decides whether it sells or comes back is brim roll, which has to hold and still be shapeable — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 2000 pieces per style.
The failures here are predictable: shade variation within one carton, or unclear responsibility when a defect shows up after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare SNI or SIRIM documentation per destination so the container clears instead of missing the season it was bought for.
Specification
| Product | Cowboy Hat |
|---|---|
| Crown | 4.5 inch crown |
| Type | wool felt cowboy hat |
| Material | Horn |
| Construction / finish | Straw Weaving |
| Colour options | 6 shades, Pantone matched |
| Packing | gift box |
| MOQ | 2000 pieces per style |
| Sampling | 14 working days, 4 days per revision |
| Bulk lead time | 25-40 days after approval |
| Compliance | SNI or SIRIM documentation per destination; REACH nickel-release test for metal findings |
| Ship to | Jakarta or Port Klang (Asia-Pacific) |
What buyers can customise
- Metal Buckle Strap — available on Horn, quoted per position and per colour.
- Knitted Structure — available on Horn, quoted per position and per colour.
- Quilted Lining — available on Horn, quoted per position and per colour.
- Pleating — available on Horn, quoted per position and per colour.
- Stamping — available on Horn, quoted per position and per colour.
- Waffle Knit — available on Horn, quoted per position and per colour.
- Anti-Pilling Finish — available on Horn, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Horn
- Shape sample with straw weaving applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for REACH nickel-release test for metal findings are prepared for the destination market. We ship to Jakarta or Port Klang with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same brim roll.
FAQ
What is the minimum order?
Programmes start at 2000 pieces per style per finish. Mixed sizes are fine within one style.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
Start your cowboy hat programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
