Custom Baseball Cap — Cork Fabric with Beaded Detail
We supply baseball cap to brands, retailers, uniform and promotional programmes, made in Cork Fabric with beaded detail for outerwear and jacket programmes. On headwear the specification that decides whether it sells or comes back is crown structure, which decides whether the cap holds its shape — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 1000 pieces per style.
The failures here are predictable: a finish that tarnishes or rubs off after washing, or unclear responsibility when a defect shows up after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare UKCA and REACH documentation so the container clears instead of missing the season it was bought for.
Specification
| Product | Baseball Cap |
|---|---|
| Panels | 6-panel |
| Closure | fitted elastic |
| Material | Cork Fabric |
| Construction / finish | Beaded Detail |
| Colour options | 12 shades, Pantone matched |
| Packing | bulk carton |
| MOQ | 1000 pieces per style |
| Sampling | 12 working days, 3 days per revision |
| Bulk lead time | 25-40 days after approval |
| Compliance | UKCA and REACH documentation; GRS recycled content claim |
| Ship to | Felixstowe (the United Kingdom) |
What buyers can customise
- Sequin Stitching — available on Cork Fabric, quoted per position and per colour.
- Wire Brim — available on Cork Fabric, quoted per position and per colour.
- Waffle Knit — available on Cork Fabric, quoted per position and per colour.
- Metal Buckle Strap — available on Cork Fabric, quoted per position and per colour.
- Pleating — available on Cork Fabric, quoted per position and per colour.
- Ultrasonic Welding — available on Cork Fabric, quoted per position and per colour.
- Distressed Wash — available on Cork Fabric, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Cork Fabric
- Shape sample with beaded detail applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for GRS recycled content claim are prepared for the destination market. We ship to Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same crown structure.
FAQ
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Start your baseball cap programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
