Custom Cowboy Hat — Coral Fleece with Mercerised Finish
We supply cowboy hat to brands, retailers, uniform and promotional programmes, made in Coral Fleece with mercerised finish for bridal and eveningwear studios. On headwear the specification that decides whether it sells or comes back is brim roll, which has to hold and still be shapeable — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 300 pieces per style.
The failures here are predictable: a supplier who disappears once the deposit is paid, or minimum order quantities far above what a growing brand can absorb. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare UKCA and REACH documentation so the container clears instead of missing the season it was bought for.
Specification
| Product | Cowboy Hat |
|---|---|
| Crown | pinched crown |
| Type | wide brim western hat |
| Material | Coral Fleece |
| Construction / finish | Mercerised Finish |
| Colour options | 12 shades, Pantone matched |
| Packing | shape-protected carton |
| MOQ | 300 pieces per style |
| Sampling | 14 working days, 4 days per revision |
| Bulk lead time | 20-55 days after approval |
| Compliance | UKCA and REACH documentation; OEKO-TEX Standard 100 for dyes and trims |
| Ship to | Felixstowe (the United Kingdom) |
What buyers can customise
- Structured Front Panel — available on Coral Fleece, quoted per position and per colour.
- Stamping — available on Coral Fleece, quoted per position and per colour.
- Piece Dyeing — available on Coral Fleece, quoted per position and per colour.
- Water-Repellent Finish — available on Coral Fleece, quoted per position and per colour.
- Beaded Detail — available on Coral Fleece, quoted per position and per colour.
- Moisture-Wicking Finish — available on Coral Fleece, quoted per position and per colour.
- Woven Patch — available on Coral Fleece, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Coral Fleece
- Shape sample with mercerised finish applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for OEKO-TEX Standard 100 for dyes and trims are prepared for the destination market. We ship to Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same brim roll.
FAQ
What is the minimum order?
Programmes start at 300 pieces per style per finish. Mixed sizes are fine within one style.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Which compliance documents do you provide?
We prepare OEKO-TEX Standard 100 for dyes and trims and the supporting test reports for the destination market.
Start your cowboy hat programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.
