Custom Festive & Party Hat — Cordura Nylon with Velcro Closure
We supply festive & party hat to brands, retailers, uniform and promotional programmes, made in Cordura Nylon with velcro closure for outerwear and jacket programmes. On headwear the specification that decides whether it sells or comes back is cost per unit at the price point party goods sell at — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 500 pieces per style.
The failures here are predictable: minimum order quantities far above what a growing brand can absorb, or inconsistent sizing between production runs. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare UKCA and REACH documentation so the container clears instead of missing the season it was bought for.

Specification
| Product | Festive & Party Hat |
|---|---|
| Occasion | birthday |
| Type | themed novelty cap |
| Material | Cordura Nylon |
| Construction / finish | Velcro Closure |
| Colour options | 16 shades, Pantone matched |
| Packing | bulk carton |
| MOQ | 500 pieces per style |
| Sampling | 10 working days, 5 days per revision |
| Bulk lead time | 15-40 days after approval |
| Compliance | UKCA and REACH documentation; CPSIA lead and phthalate testing |
| Ship to | Felixstowe (the United Kingdom) |
What buyers can customise
- Injection Moulding — available on Cordura Nylon, quoted per position and per colour.
- Screen Printing — available on Cordura Nylon, quoted per position and per colour.
- Placement Print — available on Cordura Nylon, quoted per position and per colour.
- Metal Eyelet — available on Cordura Nylon, quoted per position and per colour.
- Epoxy Dome — available on Cordura Nylon, quoted per position and per colour.
- Woven Patch — available on Cordura Nylon, quoted per position and per colour.
- Heat Transfer Printing — available on Cordura Nylon, quoted per position and per colour.

How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Cordura Nylon
- Shape sample with velcro closure applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for CPSIA lead and phthalate testing are prepared for the destination market. We ship to Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same cost per unit at the price point party goods sell at.
FAQ
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Which compliance documents do you provide?
We prepare CPSIA lead and phthalate testing and the supporting test reports for the destination market.
Start your festive & party hat programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.




