Custom Baseball Cap in Polycarbonate with Screen Printing for Bridal and Eveningwear Studios

Custom Baseball Cap — Polycarbonate with Screen Printing

We supply baseball cap to brands, retailers, uniform and promotional programmes, made in Polycarbonate with screen printing for e-commerce and small-batch brands. On headwear the specification that decides whether it sells or comes back is brim recovery after packing, tested flat on a table — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 300 pieces per style.

The failures here are predictable: minimum order quantities far above what a growing brand can absorb, or a finish that tarnishes or rubs off after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare GB 18401 safety classification with GB/T 29862 fibre labelling so the container clears instead of missing the season it was bought for.

Specification

What buyers can customise

• Woven Patch — available on Polycarbonate, quoted per position and per colour.
• Dye-Sublimation Printing — available on Polycarbonate, quoted per position and per colour.
• Sandwich Brim — available on Polycarbonate, quoted per position and per colour.
• Tassel Finish — available on Polycarbonate, quoted per position and per colour.
• Anti-Pilling Finish — available on Polycarbonate, quoted per position and per colour.
• Sequin Stitching — available on Polycarbonate, quoted per position and per colour.
• Leather Patch — available on Polycarbonate, quoted per position and per colour.

How we produce it

1. Specification review — shape, measurement, material and target price
2. Material sourcing and a finished sample in the agreed Polycarbonate
3. Shape sample with screen printing applied, blocked or knitted to the approved profile
4. Wear and wash test on the production material, then pre-production sample
5. Bulk production with in-line checks on shape, stitching and trim alignment
6. Final AQL 2.5 inspection and packing that protects the shape in transit

Where it sells

• Retail chains and department stores — repeatable spec, stable reorders
• E-commerce and small-batch brands — low minimums across many designs
• Uniform and corporate programmes — held spec for years of repeat orders
• Promotional and event channels — logo application and retail packing
• Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery

Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for REACH nickel-release test for metal findings are prepared for the destination market. We ship to Shanghai or Shenzhen with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same brim recovery after packing.

FAQ

Which compliance documents do you provide?

We prepare REACH nickel-release test for metal findings and the supporting test reports for the destination market.

What packing options are available?

Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.

How do you control colour on reorders?

The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.

Can you do small runs across many designs?

Yes — many studio and boutique programmes run small quantities across a wide design set.

Start your baseball cap programme

Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.