Custom Cowboy Hat — Sherpa Fleece with Enzyme Wash
We supply cowboy hat to brands, retailers, uniform and promotional programmes, made in Sherpa Fleece with enzyme wash for uniform and corporate programmes. On headwear the specification that decides whether it sells or comes back is brim roll, which has to hold and still be shapeable — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 2000 pieces per style.
The failures here are predictable: shade variation within one carton, or unclear responsibility when a defect shows up after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare GB 18401 safety classification with GB/T 29862 fibre labelling so the container clears instead of missing the season it was bought for.
Specification
| Product | Cowboy Hat |
|---|---|
| Crown | 4 inch crown |
| Type | straw cowboy hat |
| Material | Sherpa Fleece |
| Construction / finish | Enzyme Wash |
| Colour options | 6 shades, Pantone matched |
| Packing | bulk carton |
| MOQ | 2000 pieces per style |
| Sampling | 12 working days, 5 days per revision |
| Bulk lead time | 25-30 days after approval |
| Compliance | GB 18401 safety classification with GB/T 29862 fibre labelling; OEKO-TEX Standard 100 for dyes and trims |
| Ship to | Shanghai or Shenzhen (Mainland China) |
What buyers can customise
- Powder Coating — available on Sherpa Fleece, quoted per position and per colour.
- Epoxy Dome — available on Sherpa Fleece, quoted per position and per colour.
- Velcro Closure — available on Sherpa Fleece, quoted per position and per colour.
- Embroidered Patch — available on Sherpa Fleece, quoted per position and per colour.
- Water-Repellent Finish — available on Sherpa Fleece, quoted per position and per colour.
- Fleece Lining — available on Sherpa Fleece, quoted per position and per colour.
- Rib Knit — available on Sherpa Fleece, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Sherpa Fleece
- Shape sample with enzyme wash applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for OEKO-TEX Standard 100 for dyes and trims are prepared for the destination market. We ship to Shanghai or Shenzhen with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same brim roll.
FAQ
How long does sampling take?
A first sample takes 12 working days, and each revision about 5 days.
What is the minimum order?
Programmes start at 2000 pieces per style per finish. Mixed sizes are fine within one style.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Start your cowboy hat programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.
