Custom Cowboy Hat — Wool Felt with Anti-Rust Treatment
We supply cowboy hat to brands, retailers, uniform and promotional programmes, made in Wool Felt with anti-rust treatment for denim and workwear programmes. On headwear the specification that decides whether it sells or comes back is crush resistance in transit, since these ship in cartons — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 300 pieces per style.
The failures here are predictable: shade variation within one carton, or minimum order quantities far above what a growing brand can absorb. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare UKCA and REACH documentation so the container clears instead of missing the season it was bought for.
Specification
| Product | Cowboy Hat |
|---|---|
| Crown | 4.5 inch crown |
| Type | wide brim western hat |
| Material | Wool Felt |
| Construction / finish | Anti-Rust Treatment |
| Colour options | 16 shades, Pantone matched |
| Packing | gift box |
| MOQ | 300 pieces per style |
| Sampling | 10 working days, 4 days per revision |
| Bulk lead time | 25-30 days after approval |
| Compliance | UKCA and REACH documentation; OEKO-TEX Standard 100 for dyes and trims |
| Ship to | Felixstowe (the United Kingdom) |
What buyers can customise
- Elastic Sweatband — available on Wool Felt, quoted per position and per colour.
- Beaded Detail — available on Wool Felt, quoted per position and per colour.
- Hand Crochet — available on Wool Felt, quoted per position and per colour.
- Tassel Finish — available on Wool Felt, quoted per position and per colour.
- Injection Moulding — available on Wool Felt, quoted per position and per colour.
- Structured Front Panel — available on Wool Felt, quoted per position and per colour.
- Felt Blocking — available on Wool Felt, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Wool Felt
- Shape sample with anti-rust treatment applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for OEKO-TEX Standard 100 for dyes and trims are prepared for the destination market. We ship to Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same crush resistance in transit.
FAQ
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Which compliance documents do you provide?
We prepare OEKO-TEX Standard 100 for dyes and trims and the supporting test reports for the destination market.
Start your cowboy hat programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.
