Custom Baseball Cap — Toyo Straw with Rubber Coating
We supply baseball cap to brands, retailers, uniform and promotional programmes, made in Toyo Straw with rubber coating for denim and workwear programmes. On headwear the specification that decides whether it sells or comes back is crown structure, which decides whether the cap holds its shape — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 3000 pieces per style.
The failures here are predictable: inconsistent sizing between production runs, or shade variation within one carton. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare GB 18401 safety classification with GB/T 29862 fibre labelling so the container clears instead of missing the season it was bought for.
Specification
| Product | Baseball Cap |
|---|---|
| Panels | structured |
| Closure | velcro closure |
| Material | Toyo Straw |
| Construction / finish | Rubber Coating |
| Colour options | 24 shades, Pantone matched |
| Packing | bulk carton |
| MOQ | 3000 pieces per style |
| Sampling | 14 working days, 4 days per revision |
| Bulk lead time | 25-55 days after approval |
| Compliance | GB 18401 safety classification with GB/T 29862 fibre labelling; azo dye-free declaration |
| Ship to | Shanghai or Shenzhen (Mainland China) |
What buyers can customise
- Chenille Patch — available on Toyo Straw, quoted per position and per colour.
- Flat Embroidery — available on Toyo Straw, quoted per position and per colour.
- Anti-Pilling Finish — available on Toyo Straw, quoted per position and per colour.
- Ultrasonic Welding — available on Toyo Straw, quoted per position and per colour.
- Tassel Finish — available on Toyo Straw, quoted per position and per colour.
- Packable Crushable Finish — available on Toyo Straw, quoted per position and per colour.
- Enzyme Wash — available on Toyo Straw, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Toyo Straw
- Shape sample with rubber coating applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for azo dye-free declaration are prepared for the destination market. We ship to Shanghai or Shenzhen with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same crown structure.
FAQ
How long does sampling take?
A first sample takes 14 working days, and each revision about 4 days.
Which compliance documents do you provide?
We prepare azo dye-free declaration and the supporting test reports for the destination market.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
Start your baseball cap programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
