Custom Baseball Cap in Washed Cotton with Dye-Sublimation Printing for Denim and Workwear Programmes

Custom Baseball Cap — Washed Cotton with Dye-Sublimation Printing

We supply baseball cap to brands, retailers, uniform and promotional programmes, made in Washed Cotton with dye-sublimation printing for denim and workwear programmes. On headwear the specification that decides whether it sells or comes back is crown structure, which decides whether the cap holds its shape — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 1000 pieces per style.

The failures here are predictable: a finish that tarnishes or rubs off after washing, or unclear responsibility when a defect shows up after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare CPSIA and California Prop 65 compliance so the container clears instead of missing the season it was bought for.

Specification

What buyers can customise

• Water-Repellent Finish — available on Washed Cotton, quoted per position and per colour.
• Fringe Finish — available on Washed Cotton, quoted per position and per colour.
• Rubber Coating — available on Washed Cotton, quoted per position and per colour.
• Anti-Pilling Finish — available on Washed Cotton, quoted per position and per colour.
• Overlocked Edge — available on Washed Cotton, quoted per position and per colour.
• Woven Patch — available on Washed Cotton, quoted per position and per colour.
• Wire Brim — available on Washed Cotton, quoted per position and per colour.

How we produce it

1. Specification review — shape, measurement, material and target price
2. Material sourcing and a finished sample in the agreed Washed Cotton
3. Shape sample with dye-sublimation printing applied, blocked or knitted to the approved profile
4. Wear and wash test on the production material, then pre-production sample
5. Bulk production with in-line checks on shape, stitching and trim alignment
6. Final AQL 2.5 inspection and packing that protects the shape in transit

Where it sells

• Retail chains and department stores — repeatable spec, stable reorders
• E-commerce and small-batch brands — low minimums across many designs
• Uniform and corporate programmes — held spec for years of repeat orders
• Promotional and event channels — logo application and retail packing
• Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery

Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for OEKO-TEX Standard 100 for dyes and trims are prepared for the destination market. We ship to Los Angeles or New York with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same crown structure.

FAQ

What is the minimum order?

Programmes start at 1000 pieces per style per finish. Mixed sizes are fine within one style.

Which compliance documents do you provide?

We prepare OEKO-TEX Standard 100 for dyes and trims and the supporting test reports for the destination market.

Do you ship to our forwarder?

Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.

How long does sampling take?

A first sample takes 12 working days, and each revision about 4 days.

Start your baseball cap programme

If you already have a supplier, send us the last problem you had with them. That is usually where we start.