Custom Cowboy Hat — Bone with Sandwich Brim
We supply cowboy hat to brands, retailers, uniform and promotional programmes, made in Bone with sandwich brim for childrenswear and schoolwear. On headwear the specification that decides whether it sells or comes back is sweatband leather quality, the part that touches skin all day — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 300 pieces per style.
The failures here are predictable: inconsistent sizing between production runs, or minimum order quantities far above what a growing brand can absorb. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare SNI or SIRIM documentation per destination so the container clears instead of missing the season it was bought for.
Specification
| Product | Cowboy Hat |
|---|---|
| Crown | 5 inch crown |
| Type | straw cowboy hat |
| Material | Bone |
| Construction / finish | Sandwich Brim |
| Colour options | 12 shades, Pantone matched |
| Packing | bulk carton |
| MOQ | 300 pieces per style |
| Sampling | 10 working days, 5 days per revision |
| Bulk lead time | 25-40 days after approval |
| Compliance | SNI or SIRIM documentation per destination; colour fastness to washing, rubbing and light |
| Ship to | Jakarta or Port Klang (Asia-Pacific) |
What buyers can customise
- Pigment Dye — available on Bone, quoted per position and per colour.
- Sandwich Brim — available on Bone, quoted per position and per colour.
- Sequin Stitching — available on Bone, quoted per position and per colour.
- Elastic Sweatband — available on Bone, quoted per position and per colour.
- Reflective Piping — available on Bone, quoted per position and per colour.
- Curved Brim — available on Bone, quoted per position and per colour.
- Velcro Closure — available on Bone, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Bone
- Shape sample with sandwich brim applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for colour fastness to washing, rubbing and light are prepared for the destination market. We ship to Jakarta or Port Klang with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same sweatband leather quality.
FAQ
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Which compliance documents do you provide?
We prepare colour fastness to washing, rubbing and light and the supporting test reports for the destination market.
How long does sampling take?
A first sample takes 10 working days, and each revision about 5 days.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Start your cowboy hat programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.
