Custom Cowboy Hat — Cordura Nylon with Anti-Rust Treatment
We supply cowboy hat to brands, retailers, uniform and promotional programmes, made in Cordura Nylon with anti-rust treatment for e-commerce and small-batch brands. On headwear the specification that decides whether it sells or comes back is crush resistance in transit, since these ship in cartons — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 1000 pieces per style.
The failures here are predictable: a finish that tarnishes or rubs off after washing, or minimum order quantities far above what a growing brand can absorb. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare CPSIA and California Prop 65 compliance so the container clears instead of missing the season it was bought for.
Specification
| Product | Cowboy Hat |
|---|---|
| Crown | 4.5 inch crown |
| Type | wool felt cowboy hat |
| Material | Cordura Nylon |
| Construction / finish | Anti-Rust Treatment |
| Colour options | 16 shades, Pantone matched |
| Packing | gift box |
| MOQ | 1000 pieces per style |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 25-30 days after approval |
| Compliance | CPSIA and California Prop 65 compliance; EN 71 part 3 for decorative components |
| Ship to | Los Angeles or New York (North America) |
What buyers can customise
- Sewn Edge — available on Cordura Nylon, quoted per position and per colour.
- Fringe Finish — available on Cordura Nylon, quoted per position and per colour.
- Flat Embroidery — available on Cordura Nylon, quoted per position and per colour.
- Cable Knit — available on Cordura Nylon, quoted per position and per colour.
- Rubber Coating — available on Cordura Nylon, quoted per position and per colour.
- Hand Crochet — available on Cordura Nylon, quoted per position and per colour.
- Distressed Wash — available on Cordura Nylon, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Cordura Nylon
- Shape sample with anti-rust treatment applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for EN 71 part 3 for decorative components are prepared for the destination market. We ship to Los Angeles or New York with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same crush resistance in transit.
FAQ
What is the minimum order?
Programmes start at 1000 pieces per style per finish. Mixed sizes are fine within one style.
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Start your cowboy hat programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.
