Custom Baseball Cap — Cordura Nylon with Chenille Patch
We supply baseball cap to brands, retailers, uniform and promotional programmes, made in Cordura Nylon with chenille patch for uniform and corporate programmes. On headwear the specification that decides whether it sells or comes back is crown structure, which decides whether the cap holds its shape — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 3000 pieces per style.
The failures here are predictable: unclear responsibility when a defect shows up after washing, or shade variation within one carton. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare REACH and GPSR documentation so the container clears instead of missing the season it was bought for.
Specification
| Product | Baseball Cap |
|---|---|
| Panels | unstructured |
| Closure | fitted elastic |
| Material | Cordura Nylon |
| Construction / finish | Chenille Patch |
| Colour options | 8 shades, Pantone matched |
| Packing | shape-protected carton |
| MOQ | 3000 pieces per style |
| Sampling | 14 working days, 5 days per revision |
| Bulk lead time | 20-30 days after approval |
| Compliance | REACH and GPSR documentation; REACH nickel-release test for metal findings |
| Ship to | Rotterdam or Felixstowe (Europe) |
What buyers can customise
- Heat Transfer Printing — available on Cordura Nylon, quoted per position and per colour.
- Hand Crochet — available on Cordura Nylon, quoted per position and per colour.
- Pantone Colour Matching — available on Cordura Nylon, quoted per position and per colour.
- Velcro Closure — available on Cordura Nylon, quoted per position and per colour.
- Hot Foil Stamping — available on Cordura Nylon, quoted per position and per colour.
- Screen Printing — available on Cordura Nylon, quoted per position and per colour.
- Felt Blocking — available on Cordura Nylon, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Cordura Nylon
- Shape sample with chenille patch applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for REACH nickel-release test for metal findings are prepared for the destination market. We ship to Rotterdam or Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same crown structure.
FAQ
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
How long does sampling take?
A first sample takes 14 working days, and each revision about 5 days.
Which compliance documents do you provide?
We prepare REACH nickel-release test for metal findings and the supporting test reports for the destination market.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Start your baseball cap programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.
