Custom Cowboy Hat — Hemp Braid with Ultrasonic Welding
We supply cowboy hat to brands, retailers, uniform and promotional programmes, made in Hemp Braid with ultrasonic welding for e-commerce and small-batch brands. On headwear the specification that decides whether it sells or comes back is brim roll, which has to hold and still be shapeable — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 500 pieces per style.
The failures here are predictable: shade variation within one carton, or minimum order quantities far above what a growing brand can absorb. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare UKCA and REACH documentation so the container clears instead of missing the season it was bought for.
Specification
| Product | Cowboy Hat |
|---|---|
| Crown | pinched crown |
| Type | wide brim western hat |
| Material | Hemp Braid |
| Construction / finish | Ultrasonic Welding |
| Colour options | 12 shades, Pantone matched |
| Packing | bulk carton |
| MOQ | 500 pieces per style |
| Sampling | 12 working days, 3 days per revision |
| Bulk lead time | 25-30 days after approval |
| Compliance | UKCA and REACH documentation; azo dye-free declaration |
| Ship to | Felixstowe (the United Kingdom) |
What buyers can customise
- Water-Repellent Finish — available on Hemp Braid, quoted per position and per colour.
- Snapback Closure — available on Hemp Braid, quoted per position and per colour.
- Fleece Lining — available on Hemp Braid, quoted per position and per colour.
- Distressed Wash — available on Hemp Braid, quoted per position and per colour.
- Rhinestone Setting — available on Hemp Braid, quoted per position and per colour.
- Cable Knit — available on Hemp Braid, quoted per position and per colour.
- Die-Casting — available on Hemp Braid, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Hemp Braid
- Shape sample with ultrasonic welding applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for azo dye-free declaration are prepared for the destination market. We ship to Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same brim roll.
FAQ
What is the minimum order?
Programmes start at 500 pieces per style per finish. Mixed sizes are fine within one style.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Which compliance documents do you provide?
We prepare azo dye-free declaration and the supporting test reports for the destination market.
Start your cowboy hat programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.
