Custom Cowboy Hat — Fur Felt with Hand Crochet
We supply cowboy hat to brands, retailers, uniform and promotional programmes, made in Fur Felt with hand crochet for denim and workwear programmes. On headwear the specification that decides whether it sells or comes back is brim roll, which has to hold and still be shapeable — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 2000 pieces per style.
The failures here are predictable: packing that arrives mixed and unusable on the line, or shade variation within one carton. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare REACH and GPSR documentation so the container clears instead of missing the season it was bought for.
Specification
| Product | Cowboy Hat |
|---|---|
| Crown | 5 inch crown |
| Type | wool felt cowboy hat |
| Material | Fur Felt |
| Construction / finish | Hand Crochet |
| Colour options | 8 shades, Pantone matched |
| Packing | shape-protected carton |
| MOQ | 2000 pieces per style |
| Sampling | 12 working days, 3 days per revision |
| Bulk lead time | 15-55 days after approval |
| Compliance | REACH and GPSR documentation; azo dye-free declaration |
| Ship to | Rotterdam or Felixstowe (Europe) |
What buyers can customise
- Flat Brim — available on Fur Felt, quoted per position and per colour.
- Die-Casting — available on Fur Felt, quoted per position and per colour.
- Heat-Cut Edge — available on Fur Felt, quoted per position and per colour.
- Hard Enamel Fill — available on Fur Felt, quoted per position and per colour.
- 3D Puff Embroidery — available on Fur Felt, quoted per position and per colour.
- Rib Knit — available on Fur Felt, quoted per position and per colour.
- Mercerised Finish — available on Fur Felt, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Fur Felt
- Shape sample with hand crochet applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for azo dye-free declaration are prepared for the destination market. We ship to Rotterdam or Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same brim roll.
FAQ
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
How long does sampling take?
A first sample takes 12 working days, and each revision about 3 days.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Start your cowboy hat programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.
