Custom Cowboy Hat — Cork Fabric with Sewn Edge
We supply cowboy hat to brands, retailers, uniform and promotional programmes, made in Cork Fabric with sewn edge for childrenswear and schoolwear. On headwear the specification that decides whether it sells or comes back is sweatband leather quality, the part that touches skin all day — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 2000 pieces per style.
The failures here are predictable: a supplier who disappears once the deposit is paid, or minimum order quantities far above what a growing brand can absorb. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare UKCA and REACH documentation so the container clears instead of missing the season it was bought for.
Specification
| Product | Cowboy Hat |
|---|---|
| Crown | pinched crown |
| Type | wool felt cowboy hat |
| Material | Cork Fabric |
| Construction / finish | Sewn Edge |
| Colour options | 12 shades, Pantone matched |
| Packing | bulk carton |
| MOQ | 2000 pieces per style |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 15-30 days after approval |
| Compliance | UKCA and REACH documentation; salt spray test for metal finishes |
| Ship to | Felixstowe (the United Kingdom) |
What buyers can customise
- Woven Jacquard — available on Cork Fabric, quoted per position and per colour.
- Paint Spray — available on Cork Fabric, quoted per position and per colour.
- Shapeable Edge — available on Cork Fabric, quoted per position and per colour.
- Tassel Finish — available on Cork Fabric, quoted per position and per colour.
- Enzyme Wash — available on Cork Fabric, quoted per position and per colour.
- Rhinestone Setting — available on Cork Fabric, quoted per position and per colour.
- Yarn Dyeing — available on Cork Fabric, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Cork Fabric
- Shape sample with sewn edge applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for salt spray test for metal finishes are prepared for the destination market. We ship to Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same sweatband leather quality.
FAQ
How long does sampling take?
A first sample takes 10 working days, and each revision about 3 days.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
Start your cowboy hat programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
