Custom Festive & Party Hat — Corduroy with Ultrasonic Welding
We supply festive & party hat to brands, retailers, uniform and promotional programmes, made in Corduroy with ultrasonic welding for uniform and corporate programmes. On headwear the specification that decides whether it sells or comes back is glued and stitched components that do not fall off in the bag — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 300 pieces per style.
The failures here are predictable: unclear responsibility when a defect shows up after washing, or packing that arrives mixed and unusable on the line. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare REACH and GPSR documentation so the container clears instead of missing the season it was bought for.
Specification
| Product | Festive & Party Hat |
|---|---|
| Occasion | birthday |
| Type | themed novelty cap |
| Material | Corduroy |
| Construction / finish | Ultrasonic Welding |
| Colour options | 12 shades, Pantone matched |
| Packing | shape-protected carton |
| MOQ | 300 pieces per style |
| Sampling | 14 working days, 3 days per revision |
| Bulk lead time | 25-40 days after approval |
| Compliance | REACH and GPSR documentation; OEKO-TEX Standard 100 for dyes and trims |
| Ship to | Rotterdam or Felixstowe (Europe) |
What buyers can customise
- Sublimation Printing — available on Corduroy, quoted per position and per colour.
- Tassel Finish — available on Corduroy, quoted per position and per colour.
- Velcro Closure — available on Corduroy, quoted per position and per colour.
- Metal Eyelet — available on Corduroy, quoted per position and per colour.
- Anti-Rust Treatment — available on Corduroy, quoted per position and per colour.
- Placement Print — available on Corduroy, quoted per position and per colour.
- Rubber Coating — available on Corduroy, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Corduroy
- Shape sample with ultrasonic welding applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for OEKO-TEX Standard 100 for dyes and trims are prepared for the destination market. We ship to Rotterdam or Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same glued and stitched components that do not fall off in the bag.
FAQ
How long does sampling take?
A first sample takes 14 working days, and each revision about 3 days.
Which compliance documents do you provide?
We prepare OEKO-TEX Standard 100 for dyes and trims and the supporting test reports for the destination market.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
What is the minimum order?
Programmes start at 300 pieces per style per finish. Mixed sizes are fine within one style.
Start your festive & party hat programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
