Custom Cowboy Hat — Raffia Straw with Intarsia Knit
We supply cowboy hat to brands, retailers, uniform and promotional programmes, made in Raffia Straw with intarsia knit for uniform and corporate programmes. On headwear the specification that decides whether it sells or comes back is sweatband leather quality, the part that touches skin all day — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 1000 pieces per style.
The failures here are predictable: packing that arrives mixed and unusable on the line, or minimum order quantities far above what a growing brand can absorb. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare SNI or SIRIM documentation per destination so the container clears instead of missing the season it was bought for.
Specification
| Product | Cowboy Hat |
|---|---|
| Crown | 4 inch crown |
| Type | shapeable brim cowboy hat |
| Material | Raffia Straw |
| Construction / finish | Intarsia Knit |
| Colour options | 8 shades, Pantone matched |
| Packing | bulk carton |
| MOQ | 1000 pieces per style |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 25-40 days after approval |
| Compliance | SNI or SIRIM documentation per destination; OEKO-TEX Standard 100 for dyes and trims |
| Ship to | Jakarta or Port Klang (Asia-Pacific) |
What buyers can customise
- Snapback Closure — available on Raffia Straw, quoted per position and per colour.
- Anti-Pilling Finish — available on Raffia Straw, quoted per position and per colour.
- Flat Brim — available on Raffia Straw, quoted per position and per colour.
- Yarn Dyeing — available on Raffia Straw, quoted per position and per colour.
- Chenille Patch — available on Raffia Straw, quoted per position and per colour.
- Embroidered Patch — available on Raffia Straw, quoted per position and per colour.
- Contrast Piping — available on Raffia Straw, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Raffia Straw
- Shape sample with intarsia knit applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for OEKO-TEX Standard 100 for dyes and trims are prepared for the destination market. We ship to Jakarta or Port Klang with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same sweatband leather quality.
FAQ
How long does sampling take?
A first sample takes 10 working days, and each revision about 3 days.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
What is the minimum order?
Programmes start at 1000 pieces per style per finish. Mixed sizes are fine within one style.
Start your cowboy hat programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.
