Custom Cowboy Hat in Raffia Straw with Velcro Closure for Childrenswear and Schoolwear

Custom Cowboy Hat — Raffia Straw with Velcro Closure

We supply cowboy hat to brands, retailers, uniform and promotional programmes, made in Raffia Straw with velcro closure for childrenswear and schoolwear. On headwear the specification that decides whether it sells or comes back is sweatband leather quality, the part that touches skin all day — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 500 pieces per style.

The failures here are predictable: inconsistent sizing between production runs, or packing that arrives mixed and unusable on the line. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare REACH and GPSR documentation so the container clears instead of missing the season it was bought for.

Specification

What buyers can customise

• Distressed Wash — available on Raffia Straw, quoted per position and per colour.
• Velcro Closure — available on Raffia Straw, quoted per position and per colour.
• Pantone Colour Matching — available on Raffia Straw, quoted per position and per colour.
• Ultrasonic Welding — available on Raffia Straw, quoted per position and per colour.
• Moisture-Wicking Finish — available on Raffia Straw, quoted per position and per colour.
• Soft Enamel Fill — available on Raffia Straw, quoted per position and per colour.
• Contrast Piping — available on Raffia Straw, quoted per position and per colour.

How we produce it

1. Specification review — shape, measurement, material and target price
2. Material sourcing and a finished sample in the agreed Raffia Straw
3. Shape sample with velcro closure applied, blocked or knitted to the approved profile
4. Wear and wash test on the production material, then pre-production sample
5. Bulk production with in-line checks on shape, stitching and trim alignment
6. Final AQL 2.5 inspection and packing that protects the shape in transit

Where it sells

• Retail chains and department stores — repeatable spec, stable reorders
• E-commerce and small-batch brands — low minimums across many designs
• Uniform and corporate programmes — held spec for years of repeat orders
• Promotional and event channels — logo application and retail packing
• Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery

Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for OEKO-TEX Standard 100 for dyes and trims are prepared for the destination market. We ship to Rotterdam or Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same sweatband leather quality.

FAQ

What is the minimum order?

Programmes start at 500 pieces per style per finish. Mixed sizes are fine within one style.

Can you do small runs across many designs?

Yes — many studio and boutique programmes run small quantities across a wide design set.

Do you ship to our forwarder?

Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.

What packing options are available?

Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.

Start your cowboy hat programme

If you already have a supplier, send us the last problem you had with them. That is usually where we start.