Custom Cowboy Hat — Felt with Chenille Patch
We supply cowboy hat to brands, retailers, uniform and promotional programmes, made in Felt with chenille patch for outerwear and jacket programmes. On headwear the specification that decides whether it sells or comes back is crush resistance in transit, since these ship in cartons — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 300 pieces per style.
The failures here are predictable: inconsistent sizing between production runs, or a supplier who disappears once the deposit is paid. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare GSO conformity with Arabic labelling so the container clears instead of missing the season it was bought for.
Specification
| Product | Cowboy Hat |
|---|---|
| Crown | 4 inch crown |
| Type | shapeable brim cowboy hat |
| Material | Felt |
| Construction / finish | Chenille Patch |
| Colour options | 24 shades, Pantone matched |
| Packing | bulk carton |
| MOQ | 300 pieces per style |
| Sampling | 14 working days, 4 days per revision |
| Bulk lead time | 25-30 days after approval |
| Compliance | GSO conformity with Arabic labelling; OEKO-TEX Standard 100 for dyes and trims |
| Ship to | Jebel Ali (the Middle East) |
What buyers can customise
- Edge Binding — available on Felt, quoted per position and per colour.
- Waffle Knit — available on Felt, quoted per position and per colour.
- Overlocked Edge — available on Felt, quoted per position and per colour.
- Yarn Dyeing — available on Felt, quoted per position and per colour.
- Moisture-Wicking Finish — available on Felt, quoted per position and per colour.
- Flat Brim — available on Felt, quoted per position and per colour.
- Ultrasonic Welding — available on Felt, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Felt
- Shape sample with chenille patch applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for OEKO-TEX Standard 100 for dyes and trims are prepared for the destination market. We ship to Jebel Ali with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same crush resistance in transit.
FAQ
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
What is the minimum order?
Programmes start at 300 pieces per style per finish. Mixed sizes are fine within one style.
How long does sampling take?
A first sample takes 14 working days, and each revision about 4 days.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Start your cowboy hat programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.
