Custom Ethnic Hat — Cordura Nylon with Intarsia Knit
We supply ethnic hat to brands, retailers, uniform and promotional programmes, made in Cordura Nylon with intarsia knit for e-commerce and small-batch brands. On headwear the specification that decides whether it sells or comes back is pattern alignment across panels, which a costume buyer checks first — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 2000 pieces per style.
The failures here are predictable: inconsistent sizing between production runs, or colour drift between the approved sample and the bulk trim. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare SNI or SIRIM documentation per destination so the container clears instead of missing the season it was bought for.
Specification
| Product | Ethnic Hat |
|---|---|
| Size | S / 55 cm |
| Type | handwoven ethnic hat |
| Material | Cordura Nylon |
| Construction / finish | Intarsia Knit |
| Colour options | 6 shades, Pantone matched |
| Packing | retail hangtag |
| MOQ | 2000 pieces per style |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 20-40 days after approval |
| Compliance | SNI or SIRIM documentation per destination; EN 71 part 3 for decorative components |
| Ship to | Jakarta or Port Klang (Asia-Pacific) |
What buyers can customise
- Sewn Edge — available on Cordura Nylon, quoted per position and per colour.
- Steam Blocking — available on Cordura Nylon, quoted per position and per colour.
- Hand Crochet — available on Cordura Nylon, quoted per position and per colour.
- Pleating — available on Cordura Nylon, quoted per position and per colour.
- Ultrasonic Welding — available on Cordura Nylon, quoted per position and per colour.
- Flat Embroidery — available on Cordura Nylon, quoted per position and per colour.
- Dye-Sublimation Printing — available on Cordura Nylon, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Cordura Nylon
- Shape sample with intarsia knit applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for EN 71 part 3 for decorative components are prepared for the destination market. We ship to Jakarta or Port Klang with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same pattern alignment across panels.
FAQ
What is the minimum order?
Programmes start at 2000 pieces per style per finish. Mixed sizes are fine within one style.
How long does sampling take?
A first sample takes 10 working days, and each revision about 3 days.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
Start your ethnic hat programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.
