Custom Beanie in Spandex Jersey with Soft Enamel Fill for Outerwear and Jacket Programmes

Custom Beanie — Spandex Jersey with Soft Enamel Fill

We supply beanie to brands, retailers, uniform and promotional programmes, made in Spandex Jersey with soft enamel fill for denim and workwear programmes. On headwear the specification that decides whether it sells or comes back is warmth for the weight, which is what the customer judges in store — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 1000 pieces per style.

The failures here are predictable: unclear responsibility when a defect shows up after washing, or shade variation within one carton. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare GSO conformity with Arabic labelling so the container clears instead of missing the season it was bought for.

Specification

What buyers can customise

• Fleece Lining — available on Spandex Jersey, quoted per position and per colour.
• Overlocked Edge — available on Spandex Jersey, quoted per position and per colour.
• Anti-Pilling Finish — available on Spandex Jersey, quoted per position and per colour.
• Felt Blocking — available on Spandex Jersey, quoted per position and per colour.
• Edge Binding — available on Spandex Jersey, quoted per position and per colour.
• Metal Eyelet — available on Spandex Jersey, quoted per position and per colour.
• Moisture-Wicking Finish — available on Spandex Jersey, quoted per position and per colour.

How we produce it

1. Specification review — shape, measurement, material and target price
2. Material sourcing and a finished sample in the agreed Spandex Jersey
3. Shape sample with soft enamel fill applied, blocked or knitted to the approved profile
4. Wear and wash test on the production material, then pre-production sample
5. Bulk production with in-line checks on shape, stitching and trim alignment
6. Final AQL 2.5 inspection and packing that protects the shape in transit

Where it sells

• Retail chains and department stores — repeatable spec, stable reorders
• E-commerce and small-batch brands — low minimums across many designs
• Uniform and corporate programmes — held spec for years of repeat orders
• Promotional and event channels — logo application and retail packing
• Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery

Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for CPSIA lead and phthalate testing are prepared for the destination market. We ship to Jebel Ali with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same warmth for the weight.

FAQ

Can you match a reference sample?

Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.

Do you ship to our forwarder?

Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.

Which compliance documents do you provide?

We prepare CPSIA lead and phthalate testing and the supporting test reports for the destination market.

Can you do small runs across many designs?

Yes — many studio and boutique programmes run small quantities across a wide design set.

Start your beanie programme

Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.