Custom Ethnic Hat — Cork with Yarn Dyeing
We supply ethnic hat to brands, retailers, uniform and promotional programmes, made in Cork with yarn dyeing for bridal and eveningwear studios. On headwear the specification that decides whether it sells or comes back is security of decorative components, tested by pull — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 300 pieces per style.
The failures here are predictable: colour drift between the approved sample and the bulk trim, or unclear responsibility when a defect shows up after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare GB 18401 safety classification with GB/T 29862 fibre labelling so the container clears instead of missing the season it was bought for.
Specification
| Product | Ethnic Hat |
|---|---|
| Size | XL / 61 cm |
| Type | tribal-pattern cap |
| Material | Cork |
| Construction / finish | Yarn Dyeing |
| Colour options | 6 shades, Pantone matched |
| Packing | shape-protected carton |
| MOQ | 300 pieces per style |
| Sampling | 7 working days, 5 days per revision |
| Bulk lead time | 25-55 days after approval |
| Compliance | GB 18401 safety classification with GB/T 29862 fibre labelling; REACH nickel-release test for metal findings |
| Ship to | Shanghai or Shenzhen (Mainland China) |
What buyers can customise
- Die-Casting — available on Cork, quoted per position and per colour.
- Fringe Finish — available on Cork, quoted per position and per colour.
- Structured Front Panel — available on Cork, quoted per position and per colour.
- Stamping — available on Cork, quoted per position and per colour.
- Chenille Patch — available on Cork, quoted per position and per colour.
- Embroidery — available on Cork, quoted per position and per colour.
- All-Over Print — available on Cork, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Cork
- Shape sample with yarn dyeing applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for REACH nickel-release test for metal findings are prepared for the destination market. We ship to Shanghai or Shenzhen with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same security of decorative components.
FAQ
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
Which compliance documents do you provide?
We prepare REACH nickel-release test for metal findings and the supporting test reports for the destination market.
How long does sampling take?
A first sample takes 7 working days, and each revision about 5 days.
Start your ethnic hat programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.
