Custom Beanie — Washed Cotton with Soft Enamel Fill
We supply beanie to brands, retailers, uniform and promotional programmes, made in Washed Cotton with soft enamel fill for denim and workwear programmes. On headwear the specification that decides whether it sells or comes back is recovery after wear, because a beanie that bags out is dead — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 3000 pieces per style.
The failures here are predictable: colour drift between the approved sample and the bulk trim, or a supplier who disappears once the deposit is paid. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare CPSIA and California Prop 65 compliance so the container clears instead of missing the season it was bought for.
Specification
| Product | Beanie |
|---|---|
| Length | cuffed beanie |
| Knit | rib knit |
| Material | Washed Cotton |
| Construction / finish | Soft Enamel Fill |
| Colour options | 24 shades, Pantone matched |
| Packing | bulk carton |
| MOQ | 3000 pieces per style |
| Sampling | 7 working days, 5 days per revision |
| Bulk lead time | 20-40 days after approval |
| Compliance | CPSIA and California Prop 65 compliance; salt spray test for metal finishes |
| Ship to | Los Angeles or New York (North America) |
What buyers can customise
- Metal Buckle Strap — available on Washed Cotton, quoted per position and per colour.
- Elastic Sweatband — available on Washed Cotton, quoted per position and per colour.
- Leather Patch — available on Washed Cotton, quoted per position and per colour.
- Sequin Stitching — available on Washed Cotton, quoted per position and per colour.
- Rope Trim — available on Washed Cotton, quoted per position and per colour.
- Woven Patch — available on Washed Cotton, quoted per position and per colour.
- Packable Crushable Finish — available on Washed Cotton, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Washed Cotton
- Shape sample with soft enamel fill applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for salt spray test for metal finishes are prepared for the destination market. We ship to Los Angeles or New York with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same recovery after wear.
FAQ
How long does sampling take?
A first sample takes 7 working days, and each revision about 5 days.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
Which compliance documents do you provide?
We prepare salt spray test for metal finishes and the supporting test reports for the destination market.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
Start your beanie programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
