Custom Fedora — Buntal Straw with Pigment Dye
We supply fedora to brands, retailers, uniform and promotional programmes, made in Buntal Straw with pigment dye for e-commerce and small-batch brands. On headwear the specification that decides whether it sells or comes back is brim snap and edge finish — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 3000 pieces per style.
The failures here are predictable: packing that arrives mixed and unusable on the line, or inconsistent sizing between production runs. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare UKCA and REACH documentation so the container clears instead of missing the season it was bought for.
Specification
| Product | Fedora |
|---|---|
| Brim | 7 cm brim |
| Type | crushable fedora |
| Material | Buntal Straw |
| Construction / finish | Pigment Dye |
| Colour options | 16 shades, Pantone matched |
| Packing | gift box |
| MOQ | 3000 pieces per style |
| Sampling | 14 working days, 3 days per revision |
| Bulk lead time | 15-30 days after approval |
| Compliance | UKCA and REACH documentation; azo dye-free declaration |
| Ship to | Felixstowe (the United Kingdom) |
What buyers can customise
- Ultrasonic Welding — available on Buntal Straw, quoted per position and per colour.
- Edge Binding — available on Buntal Straw, quoted per position and per colour.
- Embroidery — available on Buntal Straw, quoted per position and per colour.
- Paint Spray — available on Buntal Straw, quoted per position and per colour.
- Chenille Patch — available on Buntal Straw, quoted per position and per colour.
- Cable Knit — available on Buntal Straw, quoted per position and per colour.
- Epoxy Dome — available on Buntal Straw, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Buntal Straw
- Shape sample with pigment dye applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for azo dye-free declaration are prepared for the destination market. We ship to Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same brim snap and edge finish.
FAQ
What is the minimum order?
Programmes start at 3000 pieces per style per finish. Mixed sizes are fine within one style.
Which compliance documents do you provide?
We prepare azo dye-free declaration and the supporting test reports for the destination market.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Start your fedora programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.
