Custom Fedora — Denim with Flat Brim
We supply fedora to brands, retailers, uniform and promotional programmes, made in Denim with flat brim for denim and workwear programmes. On headwear the specification that decides whether it sells or comes back is ribbon stitching, because an unravelled band is the first return — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 300 pieces per style.
The failures here are predictable: shade variation within one carton, or colour drift between the approved sample and the bulk trim. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare CPSIA and California Prop 65 compliance so the container clears instead of missing the season it was bought for.
Specification
| Product | Fedora |
|---|---|
| Brim | 7 cm brim |
| Type | straw fedora |
| Material | Denim |
| Construction / finish | Flat Brim |
| Colour options | 8 shades, Pantone matched |
| Packing | shape-protected carton |
| MOQ | 300 pieces per style |
| Sampling | 12 working days, 3 days per revision |
| Bulk lead time | 15-55 days after approval |
| Compliance | CPSIA and California Prop 65 compliance; EN 71 part 3 for decorative components |
| Ship to | Los Angeles or New York (North America) |
What buyers can customise
- Mercerised Finish — available on Denim, quoted per position and per colour.
- Structured Front Panel — available on Denim, quoted per position and per colour.
- Moisture-Wicking Finish — available on Denim, quoted per position and per colour.
- Paint Spray — available on Denim, quoted per position and per colour.
- Overlocked Edge — available on Denim, quoted per position and per colour.
- Enzyme Wash — available on Denim, quoted per position and per colour.
- Jacquard Knit — available on Denim, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Denim
- Shape sample with flat brim applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for EN 71 part 3 for decorative components are prepared for the destination market. We ship to Los Angeles or New York with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same ribbon stitching.
FAQ
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
What is the minimum order?
Programmes start at 300 pieces per style per finish. Mixed sizes are fine within one style.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
Start your fedora programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
