Custom Peaked Cap in Merino Wool Yarn with Enzyme Wash for Denim and Workwear Programmes

Custom Peaked Cap — Merino Wool Yarn with Enzyme Wash

We supply peaked cap to brands, retailers, uniform and promotional programmes, made in Merino Wool Yarn with enzyme wash for denim and workwear programmes. On headwear the specification that decides whether it sells or comes back is brim flatness, because a wavy brim is returned immediately — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 3000 pieces per style.

The failures here are predictable: inconsistent sizing between production runs, or packing that arrives mixed and unusable on the line. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare SNI or SIRIM documentation per destination so the container clears instead of missing the season it was bought for.

Specification

What buyers can customise

• Moisture-Wicking Finish — available on Merino Wool Yarn, quoted per position and per colour.
• Structured Front Panel — available on Merino Wool Yarn, quoted per position and per colour.
• Reflective Piping — available on Merino Wool Yarn, quoted per position and per colour.
• Heat Transfer Printing — available on Merino Wool Yarn, quoted per position and per colour.
• Edge Binding — available on Merino Wool Yarn, quoted per position and per colour.
• Overlocked Edge — available on Merino Wool Yarn, quoted per position and per colour.
• Contrast Piping — available on Merino Wool Yarn, quoted per position and per colour.

How we produce it

1. Specification review — shape, measurement, material and target price
2. Material sourcing and a finished sample in the agreed Merino Wool Yarn
3. Shape sample with enzyme wash applied, blocked or knitted to the approved profile
4. Wear and wash test on the production material, then pre-production sample
5. Bulk production with in-line checks on shape, stitching and trim alignment
6. Final AQL 2.5 inspection and packing that protects the shape in transit

Where it sells

• Retail chains and department stores — repeatable spec, stable reorders
• E-commerce and small-batch brands — low minimums across many designs
• Uniform and corporate programmes — held spec for years of repeat orders
• Promotional and event channels — logo application and retail packing
• Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery

Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for EN 71 part 3 for decorative components are prepared for the destination market. We ship to Jakarta or Port Klang with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same brim flatness.

FAQ

Can you match a reference sample?

Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.

How long does sampling take?

A first sample takes 7 working days, and each revision about 3 days.

Can you do small runs across many designs?

Yes — many studio and boutique programmes run small quantities across a wide design set.

Which compliance documents do you provide?

We prepare EN 71 part 3 for decorative components and the supporting test reports for the destination market.

Start your peaked cap programme

If you already have a supplier, send us the last problem you had with them. That is usually where we start.