Custom Fedora — Cordura Nylon with Flat Brim
We supply fedora to brands, retailers, uniform and promotional programmes, made in Cordura Nylon with flat brim for outerwear and jacket programmes. On headwear the specification that decides whether it sells or comes back is felt body blocking, which sets the crown lines permanently — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 500 pieces per style.
The failures here are predictable: a finish that tarnishes or rubs off after washing, or shade variation within one carton. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare GSO conformity with Arabic labelling so the container clears instead of missing the season it was bought for.
Specification
| Product | Fedora |
|---|---|
| Brim | 8 cm brim |
| Type | crushable fedora |
| Material | Cordura Nylon |
| Construction / finish | Flat Brim |
| Colour options | 16 shades, Pantone matched |
| Packing | assorted size pack |
| MOQ | 500 pieces per style |
| Sampling | 10 working days, 4 days per revision |
| Bulk lead time | 15-40 days after approval |
| Compliance | GSO conformity with Arabic labelling; OEKO-TEX Standard 100 for dyes and trims |
| Ship to | Jebel Ali (the Middle East) |
What buyers can customise
- Crochet — available on Cordura Nylon, quoted per position and per colour.
- Pleating — available on Cordura Nylon, quoted per position and per colour.
- Overlocked Edge — available on Cordura Nylon, quoted per position and per colour.
- Packable Crushable Finish — available on Cordura Nylon, quoted per position and per colour.
- Woven Jacquard — available on Cordura Nylon, quoted per position and per colour.
- Intarsia Knit — available on Cordura Nylon, quoted per position and per colour.
- Curved Brim — available on Cordura Nylon, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Cordura Nylon
- Shape sample with flat brim applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for OEKO-TEX Standard 100 for dyes and trims are prepared for the destination market. We ship to Jebel Ali with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same felt body blocking.
FAQ
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Which compliance documents do you provide?
We prepare OEKO-TEX Standard 100 for dyes and trims and the supporting test reports for the destination market.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
Start your fedora programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.
