Custom Fedora — Toyo Straw with Rubber Coating
We supply fedora to brands, retailers, uniform and promotional programmes, made in Toyo Straw with rubber coating for e-commerce and small-batch brands. On headwear the specification that decides whether it sells or comes back is ribbon stitching, because an unravelled band is the first return — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 3000 pieces per style.
The failures here are predictable: colour drift between the approved sample and the bulk trim, or packing that arrives mixed and unusable on the line. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare SNI or SIRIM documentation per destination so the container clears instead of missing the season it was bought for.
Specification
| Product | Fedora |
|---|---|
| Brim | 7 cm brim |
| Type | straw fedora |
| Material | Toyo Straw |
| Construction / finish | Rubber Coating |
| Colour options | 16 shades, Pantone matched |
| Packing | bulk carton |
| MOQ | 3000 pieces per style |
| Sampling | 7 working days, 3 days per revision |
| Bulk lead time | 20-55 days after approval |
| Compliance | SNI or SIRIM documentation per destination; azo dye-free declaration |
| Ship to | Jakarta or Port Klang (Asia-Pacific) |
What buyers can customise
- Steam Blocking — available on Toyo Straw, quoted per position and per colour.
- Distressed Wash — available on Toyo Straw, quoted per position and per colour.
- Epoxy Dome — available on Toyo Straw, quoted per position and per colour.
- Moisture-Wicking Finish — available on Toyo Straw, quoted per position and per colour.
- Jacquard Knit — available on Toyo Straw, quoted per position and per colour.
- Woven Jacquard — available on Toyo Straw, quoted per position and per colour.
- Fleece Lining — available on Toyo Straw, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Toyo Straw
- Shape sample with rubber coating applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for azo dye-free declaration are prepared for the destination market. We ship to Jakarta or Port Klang with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same ribbon stitching.
FAQ
What is the minimum order?
Programmes start at 3000 pieces per style per finish. Mixed sizes are fine within one style.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
Which compliance documents do you provide?
We prepare azo dye-free declaration and the supporting test reports for the destination market.
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
Start your fedora programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.
