Custom Peaked Cap in Sherpa Fleece with Screen Printing for Outerwear and Jacket Programmes

Custom Peaked Cap — Sherpa Fleece with Screen Printing

We supply peaked cap to brands, retailers, uniform and promotional programmes, made in Sherpa Fleece with screen printing for uniform and corporate programmes. On headwear the specification that decides whether it sells or comes back is brim flatness, because a wavy brim is returned immediately — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 2000 pieces per style.

The failures here are predictable: a finish that tarnishes or rubs off after washing, or unclear responsibility when a defect shows up after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare REACH and GPSR documentation so the container clears instead of missing the season it was bought for.

Specification

What buyers can customise

• Dye-Sublimation Printing — available on Sherpa Fleece, quoted per position and per colour.
• Injection Moulding — available on Sherpa Fleece, quoted per position and per colour.
• Packable Crushable Finish — available on Sherpa Fleece, quoted per position and per colour.
• Epoxy Dome — available on Sherpa Fleece, quoted per position and per colour.
• Felt Blocking — available on Sherpa Fleece, quoted per position and per colour.
• Hot Foil Stamping — available on Sherpa Fleece, quoted per position and per colour.
• Velcro Closure — available on Sherpa Fleece, quoted per position and per colour.

How we produce it

1. Specification review — shape, measurement, material and target price
2. Material sourcing and a finished sample in the agreed Sherpa Fleece
3. Shape sample with screen printing applied, blocked or knitted to the approved profile
4. Wear and wash test on the production material, then pre-production sample
5. Bulk production with in-line checks on shape, stitching and trim alignment
6. Final AQL 2.5 inspection and packing that protects the shape in transit

Where it sells

• Retail chains and department stores — repeatable spec, stable reorders
• E-commerce and small-batch brands — low minimums across many designs
• Uniform and corporate programmes — held spec for years of repeat orders
• Promotional and event channels — logo application and retail packing
• Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery

Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for REACH nickel-release test for metal findings are prepared for the destination market. We ship to Rotterdam or Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same brim flatness.

FAQ

Which compliance documents do you provide?

We prepare REACH nickel-release test for metal findings and the supporting test reports for the destination market.

Can you match a reference sample?

Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.

How long does sampling take?

A first sample takes 12 working days, and each revision about 4 days.

Do you ship to our forwarder?

Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.

Start your peaked cap programme

If you already have a supplier, send us the last problem you had with them. That is usually where we start.