Custom Peaked Cap in Merino Wool Yarn with Embroidered Patch for E-commerce and Small-Batch Brands

Custom Peaked Cap — Merino Wool Yarn with Embroidered Patch

We supply peaked cap to brands, retailers, uniform and promotional programmes, made in Merino Wool Yarn with embroidered patch for outerwear and jacket programmes. On headwear the specification that decides whether it sells or comes back is embroidery or patch position measured from the brim seam — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 500 pieces per style.

The failures here are predictable: minimum order quantities far above what a growing brand can absorb, or a finish that tarnishes or rubs off after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare GSO conformity with Arabic labelling so the container clears instead of missing the season it was bought for.

Specification

What buyers can customise

• Anti-Pilling Finish — available on Merino Wool Yarn, quoted per position and per colour.
• Sandwich Brim — available on Merino Wool Yarn, quoted per position and per colour.
• Soft Enamel Fill — available on Merino Wool Yarn, quoted per position and per colour.
• Metal Eyelet — available on Merino Wool Yarn, quoted per position and per colour.
• Quilted Lining — available on Merino Wool Yarn, quoted per position and per colour.
• Shapeable Edge — available on Merino Wool Yarn, quoted per position and per colour.
• Screen Printing — available on Merino Wool Yarn, quoted per position and per colour.

How we produce it

1. Specification review — shape, measurement, material and target price
2. Material sourcing and a finished sample in the agreed Merino Wool Yarn
3. Shape sample with embroidered patch applied, blocked or knitted to the approved profile
4. Wear and wash test on the production material, then pre-production sample
5. Bulk production with in-line checks on shape, stitching and trim alignment
6. Final AQL 2.5 inspection and packing that protects the shape in transit

Where it sells

• Retail chains and department stores — repeatable spec, stable reorders
• E-commerce and small-batch brands — low minimums across many designs
• Uniform and corporate programmes — held spec for years of repeat orders
• Promotional and event channels — logo application and retail packing
• Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery

Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for colour fastness to washing, rubbing and light are prepared for the destination market. We ship to Jebel Ali with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same embroidery or patch position measured from the brim seam.

FAQ

How long does sampling take?

A first sample takes 7 working days, and each revision about 5 days.

What packing options are available?

Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.

Can you match a reference sample?

Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.

Can you do small runs across many designs?

Yes — many studio and boutique programmes run small quantities across a wide design set.

Start your peaked cap programme

Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.