Custom Peaked Cap in Recycled Polyester Yarn with Debossing for E-commerce and Small-Batch Brands

Custom Peaked Cap — Recycled Polyester Yarn with Debossing

We supply peaked cap to brands, retailers, uniform and promotional programmes, made in Recycled Polyester Yarn with debossing for denim and workwear programmes. On headwear the specification that decides whether it sells or comes back is embroidery or patch position measured from the brim seam — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 300 pieces per style.

The failures here are predictable: unclear responsibility when a defect shows up after washing, or inconsistent sizing between production runs. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare SNI or SIRIM documentation per destination so the container clears instead of missing the season it was bought for.

Specification

What buyers can customise

• Metal Eyelet — available on Recycled Polyester Yarn, quoted per position and per colour.
• Offset Printing — available on Recycled Polyester Yarn, quoted per position and per colour.
• Steam Blocking — available on Recycled Polyester Yarn, quoted per position and per colour.
• Elastic Sweatband — available on Recycled Polyester Yarn, quoted per position and per colour.
• Ultrasonic Welding — available on Recycled Polyester Yarn, quoted per position and per colour.
• Sublimation Printing — available on Recycled Polyester Yarn, quoted per position and per colour.
• Felt Blocking — available on Recycled Polyester Yarn, quoted per position and per colour.

How we produce it

1. Specification review — shape, measurement, material and target price
2. Material sourcing and a finished sample in the agreed Recycled Polyester Yarn
3. Shape sample with debossing applied, blocked or knitted to the approved profile
4. Wear and wash test on the production material, then pre-production sample
5. Bulk production with in-line checks on shape, stitching and trim alignment
6. Final AQL 2.5 inspection and packing that protects the shape in transit

Where it sells

• Retail chains and department stores — repeatable spec, stable reorders
• E-commerce and small-batch brands — low minimums across many designs
• Uniform and corporate programmes — held spec for years of repeat orders
• Promotional and event channels — logo application and retail packing
• Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery

Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for REACH nickel-release test for metal findings are prepared for the destination market. We ship to Jakarta or Port Klang with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same embroidery or patch position measured from the brim seam.

FAQ

What is the minimum order?

Programmes start at 300 pieces per style per finish. Mixed sizes are fine within one style.

Do you ship to our forwarder?

Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.

Can you do small runs across many designs?

Yes — many studio and boutique programmes run small quantities across a wide design set.

What packing options are available?

Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.

Start your peaked cap programme

If you already have a supplier, send us the last problem you had with them. That is usually where we start.