Custom Beret — Tulle with Ultrasonic Welding
We supply beret to brands, retailers, uniform and promotional programmes, made in Tulle with ultrasonic welding for uniform and corporate programmes. On headwear the specification that decides whether it sells or comes back is colour fastness, because dark berets bleed onto light collars — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 1000 pieces per style.
The failures here are predictable: minimum order quantities far above what a growing brand can absorb, or shade variation within one carton. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare REACH and GPSR documentation so the container clears instead of missing the season it was bought for.
Specification
| Product | Beret |
|---|---|
| Diameter | 28 cm |
| Type | military beret |
| Material | Tulle |
| Construction / finish | Ultrasonic Welding |
| Colour options | 6 shades, Pantone matched |
| Packing | single polybag |
| MOQ | 1000 pieces per style |
| Sampling | 12 working days, 5 days per revision |
| Bulk lead time | 25-30 days after approval |
| Compliance | REACH and GPSR documentation; EN 71 part 3 for decorative components |
| Ship to | Rotterdam or Felixstowe (Europe) |
What buyers can customise
- Steam Blocking — available on Tulle, quoted per position and per colour.
- Beaded Detail — available on Tulle, quoted per position and per colour.
- Cable Knit — available on Tulle, quoted per position and per colour.
- Distressed Wash — available on Tulle, quoted per position and per colour.
- Flat Brim — available on Tulle, quoted per position and per colour.
- Pigment Dye — available on Tulle, quoted per position and per colour.
- Rib Knit — available on Tulle, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Tulle
- Shape sample with ultrasonic welding applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for EN 71 part 3 for decorative components are prepared for the destination market. We ship to Rotterdam or Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same colour fastness.
FAQ
How long does sampling take?
A first sample takes 12 working days, and each revision about 5 days.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
What is the minimum order?
Programmes start at 1000 pieces per style per finish. Mixed sizes are fine within one style.
Which compliance documents do you provide?
We prepare EN 71 part 3 for decorative components and the supporting test reports for the destination market.
Start your beret programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.
