Custom Peaked Cap in Recycled Polyester Yarn with Sublimation Printing for E-commerce and Small-Batch Brands

Custom Peaked Cap — Recycled Polyester Yarn with Sublimation Printing

We supply peaked cap to brands, retailers, uniform and promotional programmes, made in Recycled Polyester Yarn with sublimation printing for outerwear and jacket programmes. On headwear the specification that decides whether it sells or comes back is embroidery or patch position measured from the brim seam — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 2000 pieces per style.

The failures here are predictable: unclear responsibility when a defect shows up after washing, or packing that arrives mixed and unusable on the line. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare GSO conformity with Arabic labelling so the container clears instead of missing the season it was bought for.

Specification

What buyers can customise

• Epoxy Dome — available on Recycled Polyester Yarn, quoted per position and per colour.
• UV Printing — available on Recycled Polyester Yarn, quoted per position and per colour.
• Stamping — available on Recycled Polyester Yarn, quoted per position and per colour.
• Paint Spray — available on Recycled Polyester Yarn, quoted per position and per colour.
• Shapeable Edge — available on Recycled Polyester Yarn, quoted per position and per colour.
• Distressed Wash — available on Recycled Polyester Yarn, quoted per position and per colour.
• Digital Printing — available on Recycled Polyester Yarn, quoted per position and per colour.

How we produce it

1. Specification review — shape, measurement, material and target price
2. Material sourcing and a finished sample in the agreed Recycled Polyester Yarn
3. Shape sample with sublimation printing applied, blocked or knitted to the approved profile
4. Wear and wash test on the production material, then pre-production sample
5. Bulk production with in-line checks on shape, stitching and trim alignment
6. Final AQL 2.5 inspection and packing that protects the shape in transit

Where it sells

• Retail chains and department stores — repeatable spec, stable reorders
• E-commerce and small-batch brands — low minimums across many designs
• Uniform and corporate programmes — held spec for years of repeat orders
• Promotional and event channels — logo application and retail packing
• Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery

Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for CPSIA lead and phthalate testing are prepared for the destination market. We ship to Jebel Ali with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same embroidery or patch position measured from the brim seam.

FAQ

What is the minimum order?

Programmes start at 2000 pieces per style per finish. Mixed sizes are fine within one style.

Can you do small runs across many designs?

Yes — many studio and boutique programmes run small quantities across a wide design set.

How do you control colour on reorders?

The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.

How long does sampling take?

A first sample takes 10 working days, and each revision about 4 days.

Start your peaked cap programme

Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.