Custom Formal Hat — Seagrass Braid with Straw Weaving
We supply formal hat to brands, retailers, uniform and promotional programmes, made in Seagrass Braid with straw weaving for bridal and eveningwear studios. On headwear the specification that decides whether it sells or comes back is shape stability across a full production run, since formalwear has no tolerance for variation — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 1000 pieces per style.
The failures here are predictable: colour drift between the approved sample and the bulk trim, or a finish that tarnishes or rubs off after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare GB 18401 safety classification with GB/T 29862 fibre labelling so the container clears instead of missing the season it was bought for.

Specification
| Product | Formal Hat |
|---|---|
| Crown height | 11 cm |
| Type | homburg hat |
| Material | Seagrass Braid |
| Construction / finish | Straw Weaving |
| Colour options | 24 shades, Pantone matched |
| Packing | gift box |
| MOQ | 1000 pieces per style |
| Sampling | 14 working days, 4 days per revision |
| Bulk lead time | 20-55 days after approval |
| Compliance | GB 18401 safety classification with GB/T 29862 fibre labelling; REACH nickel-release test for metal findings |
| Ship to | Shanghai or Shenzhen (Mainland China) |
What buyers can customise
- Injection Moulding — available on Seagrass Braid, quoted per position and per colour.
- Rubber Coating — available on Seagrass Braid, quoted per position and per colour.
- Felt Blocking — available on Seagrass Braid, quoted per position and per colour.
- Fringe Finish — available on Seagrass Braid, quoted per position and per colour.
- Hard Enamel Fill — available on Seagrass Braid, quoted per position and per colour.
- Metal Eyelet — available on Seagrass Braid, quoted per position and per colour.
- Curved Brim — available on Seagrass Braid, quoted per position and per colour.

How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Seagrass Braid
- Shape sample with straw weaving applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for REACH nickel-release test for metal findings are prepared for the destination market. We ship to Shanghai or Shenzhen with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same shape stability across a full production run.
FAQ
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
How long does sampling take?
A first sample takes 14 working days, and each revision about 4 days.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
Start your formal hat programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.




