Custom Peaked Cap in Melton Wool with Steam Blocking for Denim and Workwear Programmes

Custom Peaked Cap — Melton Wool with Steam Blocking

We supply peaked cap to brands, retailers, uniform and promotional programmes, made in Melton Wool with steam blocking for outerwear and jacket programmes. On headwear the specification that decides whether it sells or comes back is embroidery or patch position measured from the brim seam — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 1000 pieces per style.

The failures here are predictable: colour drift between the approved sample and the bulk trim, or shade variation within one carton. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare CPSIA and California Prop 65 compliance so the container clears instead of missing the season it was bought for.

Specification

What buyers can customise

• Anti-Pilling Finish — available on Melton Wool, quoted per position and per colour.
• Dye-Sublimation Printing — available on Melton Wool, quoted per position and per colour.
• Woven Patch — available on Melton Wool, quoted per position and per colour.
• Flat Embroidery — available on Melton Wool, quoted per position and per colour.
• Rope Trim — available on Melton Wool, quoted per position and per colour.
• Soft Enamel Fill — available on Melton Wool, quoted per position and per colour.
• Structured Front Panel — available on Melton Wool, quoted per position and per colour.

How we produce it

1. Specification review — shape, measurement, material and target price
2. Material sourcing and a finished sample in the agreed Melton Wool
3. Shape sample with steam blocking applied, blocked or knitted to the approved profile
4. Wear and wash test on the production material, then pre-production sample
5. Bulk production with in-line checks on shape, stitching and trim alignment
6. Final AQL 2.5 inspection and packing that protects the shape in transit

Where it sells

• Retail chains and department stores — repeatable spec, stable reorders
• E-commerce and small-batch brands — low minimums across many designs
• Uniform and corporate programmes — held spec for years of repeat orders
• Promotional and event channels — logo application and retail packing
• Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery

Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for EN 71 part 3 for decorative components are prepared for the destination market. We ship to Los Angeles or New York with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same embroidery or patch position measured from the brim seam.

FAQ

Which compliance documents do you provide?

We prepare EN 71 part 3 for decorative components and the supporting test reports for the destination market.

What is the minimum order?

Programmes start at 1000 pieces per style per finish. Mixed sizes are fine within one style.

What packing options are available?

Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.

Can you match a reference sample?

Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.

Start your peaked cap programme

Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.