Custom Formal Hat — Coral Fleece with Sewn Edge
We supply formal hat to brands, retailers, uniform and promotional programmes, made in Coral Fleece with sewn edge for denim and workwear programmes. On headwear the specification that decides whether it sells or comes back is size grading, because these are bought in precise sizes — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 1000 pieces per style.
The failures here are predictable: inconsistent sizing between production runs, or a finish that tarnishes or rubs off after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare CPSIA and California Prop 65 compliance so the container clears instead of missing the season it was bought for.
Specification
| Product | Formal Hat |
|---|---|
| Crown height | 15 cm |
| Type | bowler derby hat |
| Material | Coral Fleece |
| Construction / finish | Sewn Edge |
| Colour options | 8 shades, Pantone matched |
| Packing | single polybag |
| MOQ | 1000 pieces per style |
| Sampling | 12 working days, 3 days per revision |
| Bulk lead time | 25-55 days after approval |
| Compliance | CPSIA and California Prop 65 compliance; GRS recycled content claim |
| Ship to | Los Angeles or New York (North America) |
What buyers can customise
- Distressed Wash — available on Coral Fleece, quoted per position and per colour.
- Anti-Rust Treatment — available on Coral Fleece, quoted per position and per colour.
- Beaded Detail — available on Coral Fleece, quoted per position and per colour.
- Reflective Piping — available on Coral Fleece, quoted per position and per colour.
- Cable Knit — available on Coral Fleece, quoted per position and per colour.
- Die-Casting — available on Coral Fleece, quoted per position and per colour.
- Snapback Closure — available on Coral Fleece, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Coral Fleece
- Shape sample with sewn edge applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for GRS recycled content claim are prepared for the destination market. We ship to Los Angeles or New York with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same size grading.
FAQ
What is the minimum order?
Programmes start at 1000 pieces per style per finish. Mixed sizes are fine within one style.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
Which compliance documents do you provide?
We prepare GRS recycled content claim and the supporting test reports for the destination market.
How long does sampling take?
A first sample takes 12 working days, and each revision about 3 days.
Start your formal hat programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.
