Custom Dad Hat in Pressed Wool Felt with Curved Brim for Bridal and Eveningwear Studios

Custom Dad Hat — Pressed Wool Felt with Curved Brim

We supply dad hat to brands, retailers, uniform and promotional programmes, made in Pressed Wool Felt with curved brim for denim and workwear programmes. On headwear the specification that decides whether it sells or comes back is embroidery density on washed cotton, which puckers if it is wrong — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 2000 pieces per style.

The failures here are predictable: colour drift between the approved sample and the bulk trim, or packing that arrives mixed and unusable on the line. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare UKCA and REACH documentation so the container clears instead of missing the season it was bought for.

Specification

What buyers can customise

• Metal Eyelet — available on Pressed Wool Felt, quoted per position and per colour.
• Sublimation Printing — available on Pressed Wool Felt, quoted per position and per colour.
• Soft Enamel Fill — available on Pressed Wool Felt, quoted per position and per colour.
• Sewn Edge — available on Pressed Wool Felt, quoted per position and per colour.
• 3D Puff Embroidery — available on Pressed Wool Felt, quoted per position and per colour.
• Contrast Piping — available on Pressed Wool Felt, quoted per position and per colour.
• Anti-Rust Treatment — available on Pressed Wool Felt, quoted per position and per colour.

How we produce it

1. Specification review — shape, measurement, material and target price
2. Material sourcing and a finished sample in the agreed Pressed Wool Felt
3. Shape sample with curved brim applied, blocked or knitted to the approved profile
4. Wear and wash test on the production material, then pre-production sample
5. Bulk production with in-line checks on shape, stitching and trim alignment
6. Final AQL 2.5 inspection and packing that protects the shape in transit

Where it sells

• Retail chains and department stores — repeatable spec, stable reorders
• E-commerce and small-batch brands — low minimums across many designs
• Uniform and corporate programmes — held spec for years of repeat orders
• Promotional and event channels — logo application and retail packing
• Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery

Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for azo dye-free declaration are prepared for the destination market. We ship to Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same embroidery density on washed cotton.

FAQ

How long does sampling take?

A first sample takes 14 working days, and each revision about 3 days.

Can you do small runs across many designs?

Yes — many studio and boutique programmes run small quantities across a wide design set.

Do you ship to our forwarder?

Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.

What packing options are available?

Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.

Start your dad hat programme

Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.