Custom Dad Hat — Sherpa Fleece with Enzyme Wash
We supply dad hat to brands, retailers, uniform and promotional programmes, made in Sherpa Fleece with enzyme wash for uniform and corporate programmes. On headwear the specification that decides whether it sells or comes back is soft crown collapse, which is the point of the style but must be controlled — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 3000 pieces per style.
The failures here are predictable: shade variation within one carton, or a supplier who disappears once the deposit is paid. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare CPSIA and California Prop 65 compliance so the container clears instead of missing the season it was bought for.
Specification
| Product | Dad Hat |
|---|---|
| Profile | unstructured crown |
| Wash | pigment dye |
| Material | Sherpa Fleece |
| Construction / finish | Enzyme Wash |
| Colour options | 8 shades, Pantone matched |
| Packing | shape-protected carton |
| MOQ | 3000 pieces per style |
| Sampling | 7 working days, 3 days per revision |
| Bulk lead time | 20-55 days after approval |
| Compliance | CPSIA and California Prop 65 compliance; azo dye-free declaration |
| Ship to | Los Angeles or New York (North America) |
What buyers can customise
- Debossing — available on Sherpa Fleece, quoted per position and per colour.
- Offset Printing — available on Sherpa Fleece, quoted per position and per colour.
- Quilted Lining — available on Sherpa Fleece, quoted per position and per colour.
- UV Printing — available on Sherpa Fleece, quoted per position and per colour.
- Packable Crushable Finish — available on Sherpa Fleece, quoted per position and per colour.
- Anti-Rust Treatment — available on Sherpa Fleece, quoted per position and per colour.
- Pigment Dye — available on Sherpa Fleece, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Sherpa Fleece
- Shape sample with enzyme wash applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for azo dye-free declaration are prepared for the destination market. We ship to Los Angeles or New York with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same soft crown collapse.
FAQ
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
How long does sampling take?
A first sample takes 7 working days, and each revision about 3 days.
What is the minimum order?
Programmes start at 3000 pieces per style per finish. Mixed sizes are fine within one style.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Start your dad hat programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.
