Custom Formal Hat — Rush Grass with Pigment Dye
We supply formal hat to brands, retailers, uniform and promotional programmes, made in Rush Grass with pigment dye for e-commerce and small-batch brands. On headwear the specification that decides whether it sells or comes back is shape stability across a full production run, since formalwear has no tolerance for variation — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 1000 pieces per style.
The failures here are predictable: unclear responsibility when a defect shows up after washing, or a supplier who disappears once the deposit is paid. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare SNI or SIRIM documentation per destination so the container clears instead of missing the season it was bought for.
Specification
| Product | Formal Hat |
|---|---|
| Crown height | 17 cm |
| Type | ceremonial hat |
| Material | Rush Grass |
| Construction / finish | Pigment Dye |
| Colour options | 16 shades, Pantone matched |
| Packing | single polybag |
| MOQ | 1000 pieces per style |
| Sampling | 10 working days, 5 days per revision |
| Bulk lead time | 25-55 days after approval |
| Compliance | SNI or SIRIM documentation per destination; salt spray test for metal finishes |
| Ship to | Jakarta or Port Klang (Asia-Pacific) |
What buyers can customise
- Woven Jacquard — available on Rush Grass, quoted per position and per colour.
- Overlocked Edge — available on Rush Grass, quoted per position and per colour.
- Straw Weaving — available on Rush Grass, quoted per position and per colour.
- Snapback Closure — available on Rush Grass, quoted per position and per colour.
- Powder Coating — available on Rush Grass, quoted per position and per colour.
- Ultrasonic Welding — available on Rush Grass, quoted per position and per colour.
- Hand Crochet — available on Rush Grass, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Rush Grass
- Shape sample with pigment dye applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for salt spray test for metal finishes are prepared for the destination market. We ship to Jakarta or Port Klang with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same shape stability across a full production run.
FAQ
How long does sampling take?
A first sample takes 10 working days, and each revision about 5 days.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
What is the minimum order?
Programmes start at 1000 pieces per style per finish. Mixed sizes are fine within one style.
Which compliance documents do you provide?
We prepare salt spray test for metal finishes and the supporting test reports for the destination market.
Start your formal hat programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.
