Custom Formal Hat — Waxed Cotton with Piece Dyeing
We supply formal hat to brands, retailers, uniform and promotional programmes, made in Waxed Cotton with piece dyeing for outerwear and jacket programmes. On headwear the specification that decides whether it sells or comes back is grosgrain ribbon lustre and edge — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 2000 pieces per style.
The failures here are predictable: inconsistent sizing between production runs, or shade variation within one carton. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare SNI or SIRIM documentation per destination so the container clears instead of missing the season it was bought for.
Specification
| Product | Formal Hat |
|---|---|
| Crown height | 11 cm |
| Type | morning dress hat |
| Material | Waxed Cotton |
| Construction / finish | Piece Dyeing |
| Colour options | 24 shades, Pantone matched |
| Packing | single polybag |
| MOQ | 2000 pieces per style |
| Sampling | 14 working days, 4 days per revision |
| Bulk lead time | 25-55 days after approval |
| Compliance | SNI or SIRIM documentation per destination; colour fastness to washing, rubbing and light |
| Ship to | Jakarta or Port Klang (Asia-Pacific) |
What buyers can customise
- Intarsia Knit — available on Waxed Cotton, quoted per position and per colour.
- Packable Crushable Finish — available on Waxed Cotton, quoted per position and per colour.
- Jacquard Knit — available on Waxed Cotton, quoted per position and per colour.
- Die-Casting — available on Waxed Cotton, quoted per position and per colour.
- Fleece Lining — available on Waxed Cotton, quoted per position and per colour.
- Enzyme Wash — available on Waxed Cotton, quoted per position and per colour.
- Injection Moulding — available on Waxed Cotton, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Waxed Cotton
- Shape sample with piece dyeing applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for colour fastness to washing, rubbing and light are prepared for the destination market. We ship to Jakarta or Port Klang with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same grosgrain ribbon lustre and edge.
FAQ
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
What is the minimum order?
Programmes start at 2000 pieces per style per finish. Mixed sizes are fine within one style.
How long does sampling take?
A first sample takes 14 working days, and each revision about 4 days.
Which compliance documents do you provide?
We prepare colour fastness to washing, rubbing and light and the supporting test reports for the destination market.
Start your formal hat programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.
