Custom Dad Hat in Polypropylene (PP) with Quilted Lining for Uniform and Corporate Programmes

Custom Dad Hat — Polypropylene (PP) with Quilted Lining

We supply dad hat to brands, retailers, uniform and promotional programmes, made in Polypropylene (PP) with quilted lining for uniform and corporate programmes. On headwear the specification that decides whether it sells or comes back is embroidery density on washed cotton, which puckers if it is wrong — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 1000 pieces per style.

The failures here are predictable: a supplier who disappears once the deposit is paid, or a finish that tarnishes or rubs off after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare CPSIA and California Prop 65 compliance so the container clears instead of missing the season it was bought for.

Specification

What buyers can customise

• Sewn Edge — available on Polypropylene (PP), quoted per position and per colour.
• Screen Printing — available on Polypropylene (PP), quoted per position and per colour.
• Enzyme Wash — available on Polypropylene (PP), quoted per position and per colour.
• Curved Brim — available on Polypropylene (PP), quoted per position and per colour.
• Woven Patch — available on Polypropylene (PP), quoted per position and per colour.
• Ultrasonic Welding — available on Polypropylene (PP), quoted per position and per colour.
• Fleece Lining — available on Polypropylene (PP), quoted per position and per colour.

How we produce it

1. Specification review — shape, measurement, material and target price
2. Material sourcing and a finished sample in the agreed Polypropylene (PP)
3. Shape sample with quilted lining applied, blocked or knitted to the approved profile
4. Wear and wash test on the production material, then pre-production sample
5. Bulk production with in-line checks on shape, stitching and trim alignment
6. Final AQL 2.5 inspection and packing that protects the shape in transit

Where it sells

• Retail chains and department stores — repeatable spec, stable reorders
• E-commerce and small-batch brands — low minimums across many designs
• Uniform and corporate programmes — held spec for years of repeat orders
• Promotional and event channels — logo application and retail packing
• Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery

Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for EN 71 part 3 for decorative components are prepared for the destination market. We ship to Los Angeles or New York with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same embroidery density on washed cotton.

FAQ

How long does sampling take?

A first sample takes 14 working days, and each revision about 3 days.

Do you ship to our forwarder?

Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.

Which compliance documents do you provide?

We prepare EN 71 part 3 for decorative components and the supporting test reports for the destination market.

Can you match a reference sample?

Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.

Start your dad hat programme

Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.