Custom Straw Hat — Mesh with Yarn Dyeing
We supply straw hat to brands, retailers, uniform and promotional programmes, made in Mesh with yarn dyeing for e-commerce and small-batch brands. On headwear the specification that decides whether it sells or comes back is foldability without cracking the braid — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 300 pieces per style.
The failures here are predictable: colour drift between the approved sample and the bulk trim, or a supplier who disappears once the deposit is paid. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare CPSIA and California Prop 65 compliance so the container clears instead of missing the season it was bought for.
Specification
| Product | Straw Hat |
|---|---|
| Brim | 10 cm brim |
| Type | palm leaf sun hat |
| Material | Mesh |
| Construction / finish | Yarn Dyeing |
| Colour options | 8 shades, Pantone matched |
| Packing | single polybag |
| MOQ | 300 pieces per style |
| Sampling | 10 working days, 4 days per revision |
| Bulk lead time | 20-40 days after approval |
| Compliance | CPSIA and California Prop 65 compliance; OEKO-TEX Standard 100 for dyes and trims |
| Ship to | Los Angeles or New York (North America) |
What buyers can customise
- Reflective Piping — available on Mesh, quoted per position and per colour.
- Epoxy Dome — available on Mesh, quoted per position and per colour.
- Fleece Lining — available on Mesh, quoted per position and per colour.
- Braided Weave — available on Mesh, quoted per position and per colour.
- Leather Patch — available on Mesh, quoted per position and per colour.
- Knitted Structure — available on Mesh, quoted per position and per colour.
- Shapeable Edge — available on Mesh, quoted per position and per colour.
How we produce it
- Specification review — shape, measurement, material and target price
- Material sourcing and a finished sample in the agreed Mesh
- Shape sample with yarn dyeing applied, blocked or knitted to the approved profile
- Wear and wash test on the production material, then pre-production sample
- Bulk production with in-line checks on shape, stitching and trim alignment
- Final AQL 2.5 inspection and packing that protects the shape in transit
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and event channels — logo application and retail packing
- Outdoor and winter programmes — built for the climate it is sold in
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for OEKO-TEX Standard 100 for dyes and trims are prepared for the destination market. We ship to Los Angeles or New York with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same foldability without cracking the braid.
FAQ
Which compliance documents do you provide?
We prepare OEKO-TEX Standard 100 for dyes and trims and the supporting test reports for the destination market.
What is the minimum order?
Programmes start at 300 pieces per style per finish. Mixed sizes are fine within one style.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
Start your straw hat programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
