Custom Dad Hat in Recycled PET Fabric with Digital Printing for Uniform and Corporate Programmes

Custom Dad Hat — Recycled PET Fabric with Digital Printing

We supply dad hat to brands, retailers, uniform and promotional programmes, made in Recycled PET Fabric with digital printing for e-commerce and small-batch brands. On headwear the specification that decides whether it sells or comes back is soft crown collapse, which is the point of the style but must be controlled — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 2000 pieces per style.

The failures here are predictable: packing that arrives mixed and unusable on the line, or unclear responsibility when a defect shows up after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare REACH and GPSR documentation so the container clears instead of missing the season it was bought for.

Specification

What buyers can customise

• Curved Brim — available on Recycled PET Fabric, quoted per position and per colour.
• Hard Enamel Fill — available on Recycled PET Fabric, quoted per position and per colour.
• Sandwich Brim — available on Recycled PET Fabric, quoted per position and per colour.
• Sequin Stitching — available on Recycled PET Fabric, quoted per position and per colour.
• Laser Engraving — available on Recycled PET Fabric, quoted per position and per colour.
• Packable Crushable Finish — available on Recycled PET Fabric, quoted per position and per colour.
• Pigment Dye — available on Recycled PET Fabric, quoted per position and per colour.

How we produce it

1. Specification review — shape, measurement, material and target price
2. Material sourcing and a finished sample in the agreed Recycled PET Fabric
3. Shape sample with digital printing applied, blocked or knitted to the approved profile
4. Wear and wash test on the production material, then pre-production sample
5. Bulk production with in-line checks on shape, stitching and trim alignment
6. Final AQL 2.5 inspection and packing that protects the shape in transit

Where it sells

• Retail chains and department stores — repeatable spec, stable reorders
• E-commerce and small-batch brands — low minimums across many designs
• Uniform and corporate programmes — held spec for years of repeat orders
• Promotional and event channels — logo application and retail packing
• Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery

Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for colour fastness to washing, rubbing and light are prepared for the destination market. We ship to Rotterdam or Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same soft crown collapse.

FAQ

What packing options are available?

Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.

Can you do small runs across many designs?

Yes — many studio and boutique programmes run small quantities across a wide design set.

Do you ship to our forwarder?

Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.

How long does sampling take?

A first sample takes 7 working days, and each revision about 4 days.

Start your dad hat programme

Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.