Custom Dad Hat in Recycled PET Fabric with Flat Brim for Denim and Workwear Programmes

Custom Dad Hat — Recycled PET Fabric with Flat Brim

We supply dad hat to brands, retailers, uniform and promotional programmes, made in Recycled PET Fabric with flat brim for uniform and corporate programmes. On headwear the specification that decides whether it sells or comes back is soft crown collapse, which is the point of the style but must be controlled — so that is agreed in writing before bulk, not discovered when the first carton is unpacked. Programmes start at 300 pieces per style.

The failures here are predictable: unclear responsibility when a defect shows up after washing, or a finish that tarnishes or rubs off after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare SNI or SIRIM documentation per destination so the container clears instead of missing the season it was bought for.

Specification

What buyers can customise

• Velcro Closure — available on Recycled PET Fabric, quoted per position and per colour.
• Packable Crushable Finish — available on Recycled PET Fabric, quoted per position and per colour.
• Ultrasonic Welding — available on Recycled PET Fabric, quoted per position and per colour.
• Woven Patch — available on Recycled PET Fabric, quoted per position and per colour.
• Snapback Closure — available on Recycled PET Fabric, quoted per position and per colour.
• Screen Printing — available on Recycled PET Fabric, quoted per position and per colour.
• Structured Front Panel — available on Recycled PET Fabric, quoted per position and per colour.

How we produce it

1. Specification review — shape, measurement, material and target price
2. Material sourcing and a finished sample in the agreed Recycled PET Fabric
3. Shape sample with flat brim applied, blocked or knitted to the approved profile
4. Wear and wash test on the production material, then pre-production sample
5. Bulk production with in-line checks on shape, stitching and trim alignment
6. Final AQL 2.5 inspection and packing that protects the shape in transit

Where it sells

• Retail chains and department stores — repeatable spec, stable reorders
• E-commerce and small-batch brands — low minimums across many designs
• Uniform and corporate programmes — held spec for years of repeat orders
• Promotional and event channels — logo application and retail packing
• Outdoor and winter programmes — built for the climate it is sold in

Packing, testing and delivery

Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them, and shape-protected where the profile cannot be crushed. Test reports for REACH nickel-release test for metal findings are prepared for the destination market. We ship to Jakarta or Port Klang with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same soft crown collapse.

FAQ

How do you control colour on reorders?

The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.

Can you do small runs across many designs?

Yes — many studio and boutique programmes run small quantities across a wide design set.

What is the minimum order?

Programmes start at 300 pieces per style per finish. Mixed sizes are fine within one style.

Can you match a reference sample?

Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.

Start your dad hat programme

Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.